Battery Cable

Battery Cable Custom Assembly Manufacturer

A battery cable is an essential component of a vehicle's electrical system that connects the battery to various electrical loads, such as the starter motor, alternator, and other electrical devices. It serves as a conduit for electric current flow between the battery and these components.

Battery cables are typically made of copper or aluminum conductors with insulation material covering them to prevent short circuits or accidental contact with other metal surfaces. The size and thickness of the cable depend on the vehicle's power requirements and electrical system.

The primary function of a battery cable is to provide a low-resistance path for electrical current from the battery to power various systems in a vehicle. It ensures efficient energy transfer by minimizing voltage drops along its length. This ensures all electrical components receive adequate power for proper functioning.

In addition to conducting electricity, battery cables must withstand mechanical stress, temperature fluctuations, vibrations, and chemical exposure under harsh operating conditions. They are designed for durability, so they can withstand these challenges without compromising performance.

 

 

Custom Battery Cable Assembly

 

 

We Custom Battery Cable, Your Way.

 

 

We sell more than 700,000 pieces of battery cable worldwide each year, and strict quality control helps us earn a strong reputation with customers both domestically and abroad. Complete certificates, 10,000pcs daily capacity, Low MOQ confined to the regular products, 10~15 days lead time that could help you win market advantage, and also reduce inventory pressure. 

 

 

 

Why Choose Us to Assemble Your Battery Cables

 

 

200+

professional skilled professionals

 

 

20+

Years Focus on Wire Harness Assembly

 

 

6000+

Project Cases Experience

 

 

10,000,000pcs +

Wire Harnesses Capacity per Year

 

 

IPC620

IPC/WHMA-A-620 Standard

 

 

1000+

Overmold Developing Tools Experience

 

Battery Cable Product Cases

Hooha Wire and Cable Products Company is a professional provider of automotive wire harnesses, wire and cable assemblies, and overmold cable assemblies in China. With extensive expertise in the field, we serve a range of industries.

 

>>> Custom Wire Harness Manufacturer Since 2001 <<<

 

 

 

 

 

 

Stable quality

 

♦ Why do we always offer high-quality assembly service?

1. Bulk purchase of raw materials to get the best price.
2. Strict supplier audits to ensure stable raw materials.
3. High-level IQC/IPQC/OQC quality control, decrease defective rates.
4. Largely used automatic wire cutting, stripping, tinning, and crimping integrated machines, carry out IPC/WHMA-A-620 standard.
5. 100% continuity test, make sure all products have no circuit shorts, no mismatches, no isolation breaks or damage.

 

 

 

Large Cable Quantity in Stock

 

♦  Wire gauges: 24 AWG to 12 AWG (0.2mm² to 4mm²)

♦  Wire Style in Stock: UL series: 2464, 2468, power cables like H03VV-F, H03VVH2-F, H05VV-F, H05VVH2-F, VFF, VCTF, VCTFK, SPT, 1, 2, 3, NISPT-1, 2, SVT, SJT, SJTW, STW, etc.

♦  Wire Color: red, black, white, yellow, green, blue, orange, purple, and dual colors.

♦  Wire and Cable Jacket: PVC, PU, TPE, TPU, TPEE, Teflon, Silicone, etc.

 

 

 

 

 

 

 

  Widely Application

▶   Automotive: starter motor, alternator, and ignition system, etc.

▶   Marine: navigation lights, radios, pumps, and motors, etc.

▶   Heavy machinery: RVs, boats, cabins, or off-grid systems.

▶   Consumer electronics: RC toy, Li-ion,

▶   Renewable energy: solar panels

▶   Emergency backup systems

 

 

 

IPC/WHMA-A-620 Standard

 

♦  The IPC/WHMA-A-620 Standard serves as a comprehensive guide for the manufacture and inspection of wire harnesses and cable assemblies. It covers various aspects, including material selection, soldering techniques, crimping methods, insulation requirements, and testing procedures. Our team diligently follows these guidelines to guarantee that each product we deliver is reliable, durable, and safe.

 

 

 

 

 

 

 

 

 

Support Customized

♦  We are proud to offer our expertise in providing custom power cord solutions. Our team of skilled professionals is dedicated to meeting the unique needs and specifications of our clients. With years of industry experience, we understand the importance of delivering high-quality power plug cables tailored to specific applications.

♦  Note: Before quoting the price, we need to know all the details of the power cables, including cable length, gauge/size, plug type, and order quantity.

 

 

 

 

 

 

Free of Quote

 

♦  Please let us know the power cords you require, as well as wire length, gauge, plug type, and order quantity. We will provide a quotation within 1 working days. 

♦  Additionally, we can also offer pricing based on drawings or samples.

 

 

 

 

Process Standard

We specialize in producing high- and low-voltage pre-made wiring harnesses, custom cable manufacturing, wire and cable harness assemblies, cable assembly manufacturing, and custom molded cable assemblies, utilizing top-quality materials and employing highly trained assembly technicians. Our dedicated assembly teams ensure that our custom cable assemblies or wire harnesses not only meet but also surpass your exacting specifications. All Wire Harness Assemblies are meticulously crafted to meet the highest industry standard, IPC/WHMA-A-620.

Raw Materials Option

• Wire gauges: 32 AWG to 2/0 AWG (0.03mm² to 67mm²)

• Wire Style in Stock: UL series: 1007, 1015, 1569, 1571, 3266, 1851, 1330, 1331, 1332, 1061, 1430, 3312, 1180, 3135, 2725, 2464, 2468, etc. Auto wires: AVS, AVSS, TXL, GXL, SXL, etc.

• Wire Color: red, black, white, yellow, green, blue, orange, purple, and dual colors.

• Wire and Cable Jacket: PVC, PU, TPE, TPU, TPEE, Teflon, Silicone, etc.

• Connector Brand: TE, Molex, JST, Aptiv, Amphenol, Yazaki, Hirose, Sumitomo, Bosch, Escubedo, Fep, Fuji, Lear, Furukawa, Hirschmann, I-pex, ITT, JAE, KET, KUM, Kostal, NT, DuPont, etc., and those connector Chinese equivalents if they have.

• Accessory: PVC tubes, heat-shrink tubes, corrugated pipes, electrical tape, labels, cable ties, clips, switches, fuse boxes, fuse holders, relays, car chargers, sensors, etc.

Price Quote Notes

• Before quoting the price, we generally ask you whether you accept Chinese replacements if they have, if not accept, we will quote according to the drawing listed materials, if yes, we will try to find out.
• To quote the price, we need all details, including wire length, gauge, color, electrical circuits/diagram, connector brand, part number, cover materials, any other accessories, and order quantity. if you have a drawing, that would be better for us to understand what you needs, if no have, pls tell us as more details as possible.
• The wire, cable, and connector options listed here are not exhaustive. If you do not find what you need, it does not mean we cannot make it. Please provide details so we can determine whether we can accommodate your request.
• Business Flow: Send us a drawing (or sample)→ Feedback with quotation→ Confirm quotation → Make Sample→ Samples test (approved sample will be used as the standard item for mass production)→ Place official order.

For more information about the catalog, please contact us, or send your wire harness details to me for a free quote.