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Battery Cable

Battery Cable Custom Assembly Manufacturer

 

Battery cable is an essential component in a vehicle's electrical system that connects the battery to various parts of the loads, such as the car starter motor, alternator, and other electrical devices. It serves as a conduit for electric current flow between the battery and these components.

 

Battery cables are typically made of copper or aluminum conductors with insulation material covering them to prevent short circuits or accidental contact with other metal surfaces. The size and thickness of the cable depend on the power requirements of the vehicle and its electrical system.

 

The primary function of a battery cable is to provide a low-resistance path for electricity from the battery to power different systems in a vehicle. It ensures efficient transfer of energy by minimizing voltage drops along its length. This allows all electrical components to receive adequate power for their proper functioning.

 

In addition to conducting electricity, battery cables also need to withstand mechanical stress, temperature variations, vibrations, and exposure to chemicals under harsh operating conditions. They are designed with durability in mind so that they can endure these challenges without compromising performance.

 

 

battery cable
 
Custom Battery Cable Assembly
 
 
We Custom Battery Cable, Your Way.
 
 

We sell more than 700,000 pieces of battery cable all over the world each year, strict quality control helps us win a good reputation from customers both abroad and domestically. Complete certificates, 10,000pcs daily capacity, Low MOQ confined for the regular products, 10~15 days lead time that could help you win market advantage, and also reduce inventory pressure. 

 
 
 

Why Choose Us to Assembly Your Battery Cables

 

 

employee

200+

professional skilled professionals

 

 

23 years

20+

Years Focus on Wire Harness Assembly

 

 

projects experience

6000+

Project Cases Experience

 

 

capacity

10,000,000pcs +

Wire Harnesses Capacity per Year

 

 

IPC620 standard

IPC620

IPC/WHMA-A-620 Standard

 

 

overmold developing experiece

1000+

Overmold Developing Tools Experience

 

 

 

 

Battery Cable Product Cases

 

 

Hooha Wire and Cable Products Company is a professional provider of automotive wire harnesses, wire and cable harness assembly, and over-mold cable assembly solutions in China. With our extensive expertise in the field, we cater to various industries.

 

XT60 To Dean T Plug battery Cable

XT60 To Dean T Plug battery Cable

 

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Anderson Plug Connector Battery Cable

Anderson Plug Connector Battery Cable

 

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High Current Battery Cable

High Current Battery Cable

 

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SAE 2P Quick Disconnect connector

SAE 2P Quick Disconnect connector

 

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Battery Inverter Cable 2AWG/35mm²

Battery Inverter Cable 2AWG / 35mm²

 

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JST connector Battery cable

JST connector Battery cable

 

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Electrical Car Battery Charger Cable

Electrical Car Battery Charger Cable

 

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9v battery clip connector

9v battery clip connector


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New energy storage battery cable

New energy storage battery cable

 

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>>> Custom Wire Harness Manufacturer Since 2001 <<<

 

 

battery cable

 

 

 
 
Stable quality
 
 

♦  why do we always offer high-quality assembly service?

 

1. Bulk purchase of raw materials to get the best price;

2. Strict Supplier audit to provide stable raw materials;

3. High-level IQC/IPQC/OQC quality control, decrease defective rates;

4. Largely used automatic wire cutting, stripping, tinning, and crimping integrated machines, carry out IPC/WHMA-A-620 standard;

5. 100% continuity test, make sure all products are no circuit shorts, no mismatch, no isolation breaks and hurts.

 
 
 
Large Cable Quantity in Stock
 

♦  Wire gauges: 24 AWG to 12 AWG (0.2mm² to 4mm²)

♦  Wire Style in Stock: UL series: 2464, 2468, power cables like H03VV-F, H03VVH2-F, H05VV-F, H05VVH2-F, VFF, VCTF, VCTFK, SPT, 1, 2, 3, NISPT-1, 2, SVT, SJT, SJTW, STW , etc.

♦  Wire Color: red, black, white, yellow, green, blue, orange, purple, and dual colors.

♦  Wire and Cable Jacket: PVC, PU, TPE, TPU, TPEE, Teflon, Silicone, etc.

 

battery cable
 
 
 
 
 
 
widely applications

 

Widely Application

 

▶   Automotive: starter motor, alternator, and ignition system, etc.

▶   Marine: navigation lights, radios, pumps, and motors, etc.

▶   Heavy machinery: RVs, boats, cabins, or off-grid systems.

▶   Consumer electronics: RC toy, Li-ion,

▶   Renewable energy: solar panels

▶   Emergency backup systems

 

 

 

 

 

IPC/WHMA-A-620 Standard

 

♦  The IPC/WHMA-A-620 Standard serves as a comprehensive guide for the manufacture, and inspection of wire harnesses and cable assemblies. It covers various aspects such as materials selection, soldering techniques, crimping methods, insulation requirements, and testing procedures. Our team diligently follows these guidelines to guarantee that each product we deliver is reliable, durable, and safe.

 
 
iatf16949 certificate
 
 
 
 

 

 

application

 

Support Customized

 

♦  We are proud to offer our expertise in providing custom power cord solutions. Our team of skilled professionals is dedicated to meeting the unique needs and specifications of our clients. With years of experience in the industry, we understand the importance of delivering high-quality power plug cables that are tailored to specific applications.

 

♦   Note: Before quoting the price, we need to know power cables all details, including cable length, gauge/size, plug type, and order quantity.

 
 
 
 
 
 
Free of Quote
 

♦  Please let us know the power cords you require, as well as wire length, gauge, plug type, and order quantity. We will provide a quotation within 1 working days. 

 

♦  Additionally, we can also offer pricing based on drawings or samples.

 

free quote

 

 

 

 

 

Process Standard

 

We specialize in producing high and low-voltage pre-made wiring harnesses, custom cable manufacturing, wire and cable harness assemblies, cable assembly manufacturing, custom molded cable assembly, utilizing top-quality materials, and employing highly trained assembly technicians. Our dedicated assembly teams ensure that our custom cable assemblies or wire harnesses not only meet but also surpass your exacting specifications. All Wire Harness Assemblies are meticulously crafted to adhere to the highest industry standards: IPC/WHMA-A-620.

 

Raw Materials Option

  • Wire gauges: 32 AWG to 2/0 AWG (0.03mm² to 67mm²)

  • Wire Style in Stock: UL series: 1007, 1015, 1569, 1571, 3266, 1851, 1330, 1331, 1332, 1061, 1430, 3312, 1180, 3135, 2725, 2464, 2468, etc. Auto wires: AVS, AVSS, TXL, GXL, SXL, etc.

  • Wire Color: red, black, white, yellow, green, blue, orange, purple, and dual colors.

  • Wire and Cable Jacket: PVC, PU, TPE, TPU, TPEE, Teflon, Silicone, etc.

  • Connector Brand: TE, Molex, JST, Aptiv, Amphenol, Yazaki, Hirose, Sumitomo, Bosch, Escubedo, Fep, Fuji, Lear, Furukawa, Hirschmann, I-pex, ITT, JAE, KET, KUM, Kostal, NT, DuPont, etc. and those connector Chinese equivalents if they have.

  • Accessory: PVC tubes, heat shrink tubes, corrugated pipes, electric tape, labels, cable ties, clips, switches, fuse boxes, fuse holders, relays, car chargers, sensors, etc.

 

Price Quote Notes

  • Before quoting the price, we generally ask you whether you accept Chinese replacements if they have, if not accept, we will quote according to the drawing listed materials, if yes, we will try to find out.
  • To quote out the price, we need to know all details including wire length, gauge, color, electric circuits/diagram, connector brand, part number, cover materials, other accessories if they have, and order quantity. if you have a drawing, that would be better for us to understand what you needs, if no have, pls tell us as more details as possible.
  • The wire, cable, and connector options listed here are not exhaustive. If you do not find what you need, it does not mean we cannot make it. Please provide us with details so that we can determine if we can accommodate your request.
  • Business Flow: Send us a drawing (or sample)→ Feedback with quotation→ Confirm quotation → Make Sample→ Samples test (approved sample will be used as the standard item for mass production)→ Place official order.

 

For more information, pls contact us to ask about the catalog or send us your wire harness details to me to get a free quote.