Higo Connector, Signal Connector, Custom Cable Harness Manufacturer

Higo Signal Connector Introduction

 

Higo's signal connectors (HG-F.S series) are engineered for reliable data transmission and low-power control in demanding environments. The product range includes various types such as the HG-F.S-Z205A/B, HG-F.S-Z05X, HG-F.S-Z07J, and HG-F.S-Z1513A, which differ in pin counts (from 2 to over 15 contacts), physical sizes, and mating styles, including push-on and screw-locking mechanisms. Key features consistently include a high IP67 protection rating for dust and water resistance, a standard-rated current of 2A or 5A per contact, and an operating voltage of 48V AC. They are designed for durability, withstanding 200 mating cycles, and offer reliable performance across a temperature range of -25°C to +80°C. These connectors are primarily used in electric vehicles, such as e-bikes and scooters, to transmit sensor data, control signals, and communication between components like displays, controllers, and throttles. Their robust construction also makes them suitable for industrial automation, agricultural machinery, and marine electronics, where a secure, interference-free signal connection is critical.

 

 

 

Features

 

1. Robust Environmental Sealing:​ A standard IP67 protection rating ensures the connectors are completely dust-tight and can withstand temporary immersion in water, making them ideal for applications exposed to weather and harsh conditions.
2. Standardized Signal Current Rating:​ These connectors are consistently rated for signal-level currents, typically 2A or 5A, ensuring reliable performance for data transmission and low-power control circuits without over-engineering.
3. High Durability:​ Designed for applications requiring frequent connection and disconnection, they offer a mechanical life of 200 mating cycles, providing long-term reliability.
4. Secure Locking Mechanisms:​ They use various mating types, such as push-on (straight plug) and screw-locking designs, to prevent accidental disconnection caused by vibration or cable stress.
5. Wide Operating Temperature Range:​ With an operating temperature range of -25°C to +80°C (up to 105°C for some variants), they perform reliably in diverse and extreme environmental conditions.
6. High-Density Configurations:​ Available in a range of pin counts (e.g., 3-pin, 8-pin, 12-pin, 15-pin), they allow for the transmission of multiple signals within a single, compact connector housing, saving space and simplifying wiring harnesses.

 

 

Applications

 

1. E-bike Control Systems:​ Connecting handlebar controls (throttle, pedal-assist sensors) to the central controller.
2. Electric Scooter Dashboards:​ Transmitting data from the controller to the display unit for speed, battery level, and diagnostics.
3. Battery Management System (BMS) Communication:​ Facilitating data exchange between the battery pack and the vehicle's central controller.
4. Sensor Interfacing: Connecting various sensors, such as temperature, speed, or torque sensors, to processing units.
5. Lighting Systems:​ Carrying control signals for headlights, brake lights, and turn indicators on electric two-wheelers.
6. Diagnostic Ports:​ Providing a connection point for service tools to read diagnostic data from the vehicle's systems.
7. Motor Controller Communication:​ Transmitting control signals to the motor controller to regulate speed and torque.
8. Agricultural Machinery Telematics:​ Connecting sensors and control modules in smart farming equipment.
9. Marine Electronics:​ Interfacing navigation and control systems on electric boats and other marine vessels where waterproofing is crucial.
10. Industrial Automation:​ Wiring control signals for sensors and actuators in automated machinery and robotics.

 

 

Connector Specifications

 

 

Support Custom Cable Harness Assembly

 

• Connectors: Higo all Signal Connectors.
• Wire Gauge:
  • depends on your needs
  • recommend by us
• Wire Colors: Available in a wide range including white, black, red, yellow, blue, green, brown, orange, purple, grey, and more.
• Wire Length: Fully customizable to your specifications.
• Wiring Diagram: Tailor-made to meet your project needs.
• Custom type:
  • Send drawing to customize.
  • Send a sample to customize.
  • Tell us as many details as possible to customize.
• Minimum Order: 300 pieces per order.

 

 

Customize Your Wire Harness

 

Send your sample or drawing/schematic for quote price→ Feedback with quotation(1~3 days) → Confirm quotation → Arrange sample you for approval→ [Make mold if needed (7 days) →Mold test] → Making samples(1~3 days)→ Samples test(Approval) → place order for Mass production(2~3 weeks)→ Quality checking→ Packing → Delivery → After Service → Repeat Order.