E-Motorbike wire harness

E-bike Wire and Cable Harness Custom Assembly Manufacturer

E-bike wire harness assembly is a specialized electronic assembly used in the electrical system of electric bicycles. It includes the wires and cables that connect the various parts of the e-bike and is molded and encapsulated to protect and secure these wires and cables while improving their durability and stability.

The electric bicycle wiring harness usually includes wires and cables connecting components such as motors, batteries, controllers, sensors, lights, and displays, as well as various accessories such as connectors, plugs, and protective sleeves. Their design must take into account the special needs of e-bikes, such as water resistance, dust resistance, vibration resistance and stretch resistance.

If you want custom a wire harness for your E-bike or electric motorcycle, congratulations! You have made an excellent choice by partnering with Hooha Harness. With our extensive experience in processing various wire harnesses, we are well-equipped to handle all your wire harness assembly needs.

 

 

Custom E-bike Wire Harness Assembly

 

 

We Custom E-Bike Cable, Your Way!

 

 

With our expertise and experience, we understand the importance of delivering high-quality wire harnesses that meet industry standards and exceed customer expectations. Whether you require customized lengths, connectors, or configurations, we can design and manufacture wire harnesses to your specifications.

 

 

 

 

Why Choose Us to Assemble Your Wiring Harness

 

 

 

200+

professional skilled professionals

 

 

20+

Years Focus on Wire Harness Assembly

 

 

6000+

Project Cases Experience

 

 

10,000,000pcs +

Wire Harnesses Capacity per Year

 

 

IPC620

IPC/WHMA-A-620 Standard

 

 

1000+

Overmold Developing Tools Experience

 

 

 

E-bike Wire & Cable Connector Types

Hooha Wire and Cable Products Company is a professional provider of automotive wire harnesses, wire and cable assemblies, and overmold cable assemblies in China. With extensive expertise in the field, we serve a range of industries.

 

>>> Custom Wire Harness Manufacturer Since 2001 <<<

 

 

 

 

 

Stable quality

 

♦ Why do we always offer high-quality assembly service?

1. Bulk purchase of raw materials to get the best price.
2. Strict supplier audits to ensure stable raw materials.
3. High-level IQC/IPQC/OQC quality control, decrease defective rates;
4. Largely used automatic wire cutting, stripping, tinning, and crimping integrated machines, which carry out IPC/WHMA-A-620 standard.
5. 100% continuity test, make sure all products have no circuit shorts, no mismatches, no isolation breaks or damage.

 

 

 

Support M5, M8, M12, 2P to 6P, metal and plastic, straight and right angle type

 

♦  The product line we offer includes a wide range of connectors to meet various needs. Our connectors are designed to support different sizes, ranging from M5, M8, and M12. Additionally, they come in 2P to 6P configurations to meet diverse connection requirements.

 

 

 

 

 

 

 

 

Waterproof Connector and SR Overmold Design

 

▶   Waterproof connectors play a crucial role in protecting the electrical connections from moisture, dust, and other environmental factors. They provide a secure seal that prevents water ingress, ensuring an uninterrupted power supply to various components such as lights, motors, and displays on an e-bike. These connectors are designed with a compact size in mind to fit seamlessly into the bike's overall design without adding unnecessary bulk.

 

 

 

IPC/WHMA-A-620 Standard

 

♦  The IPC/WHMA-A-620 Standard serves as a comprehensive guide for the manufacture and inspection of wire harnesses and cable assemblies. It covers various aspects, including material selection, soldering techniques, crimping methods, insulation requirements, and testing procedures. Our team diligently follows these guidelines to guarantee that each product we deliver is reliable, durable, and safe.

 

 

 

 

 

 

 

 

 

Support Customized

 

♦  We are proud to offer our expertise in providing custom power cord solutions. Our team of skilled professionals is dedicated to meeting the unique needs and specifications of our clients. With years of industry experience, we understand the importance of delivering high-quality power plug cables tailored to specific applications.

 

♦  Note: Before quoting the price, we need to know all the details of the power cables, including cable length, gauge/size, plug type, and order quantity.

 

 

 

 

 

 

Free of Quote

 

♦  Please let us know the power cords you require, as well as wire length, gauge, plug type, and order quantity. We will provide a quotation within 1 working days. 

 

♦  Additionally, we can also offer pricing based on drawings or samples.

 

 

 

 

Process Standard

We specialize in producing high- and low-voltage pre-made wiring harnesses, custom cable manufacturing, wire and cable harness assemblies, cable assembly manufacturing, and custom molded cable assemblies, utilizing top-quality materials and employing highly trained assembly technicians. Our dedicated assembly teams ensure that our custom cable assemblies or wire harnesses not only meet but also surpass your exacting specifications. All Wire Harness Assemblies are meticulously crafted to meet the highest industry standard, IPC/WHMA-A-620.

Raw Materials Option

• Wire gauges: 32 AWG to 2/0 AWG (0.03mm² to 67mm²)

• Wire Style in Stock: UL series: 1007, 1015, 1569, 1571, 3266, 1851, 1330, 1331, 1332, 1061, 1430, 3312, 1180, 3135, 2725, 2464, 2468, etc. Auto wires: AVS, AVSS, TXL, GXL, SXL, etc.

• Wire Color: red, black, white, yellow, green, blue, orange, purple, and dual colors.

• Wire and Cable Jacket: PVC, PU, TPE, TPU, TPEE, Teflon, Silicone, etc.

• Connector Brand: TE, Molex, JST, Aptiv, Amphenol, Yazaki, Hirose, Sumitomo, Bosch, Escubedo, Fep, Fuji, Lear, Furukawa, Hirschmann, I-pex, ITT, JAE, KET, KUM, Kostal, NT, DuPont, etc., and those connector Chinese equivalents if they have.

• Accessory: PVC tubes, heat-shrink tubes, corrugated pipes, electrical tape, labels, cable ties, clips, switches, fuse boxes, fuse holders, relays, car chargers, sensors, etc.

Price Quote Notes

• Before quoting the price, we generally ask you whether you accept Chinese replacements if they have, if not accept, we will quote according to the drawing listed materials, if yes, we will try to find out.
• To quote out the price, we need to know all details, including wire length, gauge, color, electric circuits/diagram, connector brand, part number, cover materials, other accessories if they have, and order quantity. if you have a drawing, that would be better for us to understand what you needs, if no have, pls tell us as more details as possible.
• The wire, cable, and connector options listed here are not exhaustive. If you do not find what you need, it does not mean we cannot make it. Please provide details so we can determine whether we can accommodate your request.
• Business Flow: Send us a drawing (or sample)→ Feedback with quotation→ Confirm quotation → Make Sample→ Samples test (approved sample will be used as the standard item for mass production)→ Place official order.

For more information, please contact us about the catalog, or send your wire harness details to me for a free quote.