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DC Power Cable

DC Power Cable Custom Assembly Manufacturer


DC power cable, also known as a direct current power cable, is an essential component in electrical systems that transmit and distribute electricity. It is designed to carry direct current from a power source, such as a battery or power supply unit, to various devices or equipment.


DC power cables are typically made of copper or aluminum conductors encased in insulating materials like PVC (polyvinyl chloride) or rubber. The choice of conductor material depends on factors such as the required current-carrying capacity and cost-effectiveness. These cables come in different sizes and configurations to accommodate varying voltage levels and applications.


The primary function of a DC power cable is to provide a reliable connection between the power source and the load it serves. It ensures efficient transmission of electrical energy by minimizing losses due to resistance and preventing leakage or short circuits. The insulation surrounding the conductors protects against electric shocks, heat dissipation issues, and physical damage.


In addition to their use in residential buildings for powering appliances like televisions, computers, and lighting fixtures, DC power cables find extensive application in industries such as telecommunications, automotive manufacturing, renewable energy systems (e.g., solar panels), aerospace engineering (e.g., aircraft avionics), and many more.



DC power cable
Custom DC Power Cable Assembly
We Custom DC Power Cable, Your Way.

We sell more than 700,000 pieces of power cable all over the world each year, strict quality control helps us win a good reputation from customers both abroad and domestically. Complete certificates, 10,000pcs daily capacity, Low MOQ confined for the regular products, 10~15 days lead time that could help you win market advantage, and also reduce inventory pressure. 




What Sets Us Apart





professional skilled professionals



23 years


Years Focus on Wire Harness Assembly



projects experience


Project Cases Experience




10,000,000pcs +

Wire Harnesses Capacity per Year



IPC620 standard


IPC/WHMA-A-620 Standard



overmold developing experiece


Overmold Developing Tools Experience




Part of DC Power Cable Products Cases


Hooha Wire and Cable Products Company is a professional provider of AC and DC power cables, custom wire harnesses, wire and cable harness assembly, and over-mold cable assembly solutions in China. With our extensive expertise in the field, we cater to various industries.


USB DC Power Cable

USB DC Power Cable




car charger DC cable

Car Charger DC Cable




DC 5521 5525 plug cable

DC 5521 5525 plug cable





1-to-2 DC cable

1 to 2 DC cable




1-to-3 DC cable

1 to 3 DC cable




1-to-4 DC cable

1 to 4 DC cable





1 to 5 DC cable

1 to 5 DC cable




1 to 6 DC cable

1 to 6 DC cable



1 to 8 DC cable

1 to 8 DC cable





>>> Custom Wire Harness Manufacturer Since 2001 <<<



dc power cable



Stable quality

♦  why do we always offer high-quality assembly service?


1. Bulk purchase of raw materials to get the best price;

2. Strict Supplier audit to provide stable raw materials;

3. High-level IQC/IPQC/OQC quality control, decrease defective rates;

4. Largely used automatic wire cutting, stripping, tinning, and crimping integrated machines, carry out IPC/WHMA-A-620 standard;

5. 100% continuity test, make sure all products are no circuit shorts, no mismatch, no isolation breaks and hurts.

Large Cable Quantity in Stock

♦  Wire gauges: 24 AWG to 12 AWG (0.2mm² to 4mm²)

♦  Wire Style in Stock: UL series: 2464, 2468, power cables like H03VV-F, H03VVH2-F, H05VV-F, H05VVH2-F, VFF, VCTF, VCTFK, SPT, 1, 2, 3, NISPT-1, 2, SVT, SJT, SJTW, STW , etc.

♦  Wire Color: red, black, white, yellow, green, blue, orange, purple, and dual colors.

♦  Wire and Cable Jacket: PVC, PU, TPE, TPU, TPEE, Teflon, Silicone, etc.


battery cable
widely applications


Widely Application


▶   DC power plug for Wall and Desktop GaN Charger

▶   Laptop Charger for Computer, Printer, Monitor, etc.

▶   DC power supply for CCTV, LED

▶   DC power support 5V, 9V, 10V, 12V, 24V adapter

▶   DC power plug support USB, 5521, 5525, 3.5, XT30/60/90, T-plug, Anderson plug, M8/M12, etc.






IPC/WHMA-A-620 Standard


♦  The IPC/WHMA-A-620 Standard serves as a comprehensive guide for the manufacture, and inspection of wire harnesses and cable assemblies. It covers various aspects such as materials selection, soldering techniques, crimping methods, insulation requirements, and testing procedures. Our team diligently follows these guidelines to guarantee that each product we deliver is reliable, durable, and safe.

iatf16949 certificate





Support Customized


♦  We are proud to offer our expertise in providing custom power cord solutions. Our team of skilled professionals is dedicated to meeting the unique needs and specifications of our clients. With years of experience in the industry, we understand the importance of delivering high-quality power plug cables that are tailored to specific applications.


♦   Note: Before quoting the price, we need to know power cables all details, including cable length, gauge/size, plug type, and order quantity.

Free of Quote

♦  Please let us know the power cords you require, as well as wire length, gauge, plug type, and order quantity. We will provide a quotation within 1 working days. 


♦  Additionally, we can also offer pricing based on drawings or samples.


free quote






Process Standard


We specialize in producing high and low-voltage pre-made wiring harnesses, custom cable manufacturing, wire and cable harness assemblies, cable assembly manufacturing, custom molded cable assembly, utilizing top-quality materials, and employing highly trained assembly technicians. Our dedicated assembly teams ensure that our custom cable assemblies or wire harnesses not only meet but also surpass your exacting specifications. All Wire Harness Assemblies are meticulously crafted to adhere to the highest industry standards: IPC/WHMA-A-620.


Raw Materials Option

  • Wire gauges: 32 AWG to 2/0 AWG (0.03mm² to 67mm²)

  • Wire Style in Stock: UL series: 1007, 1015, 1569, 1571, 3266, 1851, 1330, 1331, 1332, 1061, 1430, 3312, 1180, 3135, 2725, 2464, 2468, etc. Auto wires: AVS, AVSS, TXL, GXL, SXL, etc.

  • Wire Color: red, black, white, yellow, green, blue, orange, purple, and dual colors.

  • Wire and Cable Jacket: PVC, PU, TPE, TPU, TPEE, Teflon, Silicone, etc.

  • Connector Brand: TE, Molex, JST, Aptiv, Amphenol, Yazaki, Hirose, Sumitomo, Bosch, Escubedo, Fep, Fuji, Lear, Furukawa, Hirschmann, I-pex, ITT, JAE, KET, KUM, Kostal, NT, DuPont, etc. and those connector Chinese equivalents if they have.

  • Accessory: PVC tubes, heat shrink tubes, corrugated pipes, electric tape, labels, cable ties, clips, switches, fuse boxes, fuse holders, relays, car chargers, sensors, etc.


Price Quote Notes

  • Before quoting the price, we generally ask you whether you accept Chinese replacements if they have, if not accept, we will quote according to the drawing listed materials, if yes, we will try to find out.
  • To quote out the price, we need to know all details including wire length, gauge, color, electric circuits/diagram, connector brand, part number, cover materials, other accessories if they have, and order quantity. if you have a drawing, that would be better for us to understand what you needs, if no have, pls tell us as more details as possible.
  • The wire, cable, and connector options listed here are not exhaustive. If you do not find what you need, it does not mean we cannot make it. Please provide us with details so that we can determine if we can accommodate your request.
  • Business Flow: Send us a drawing (or sample)→ Feedback with quotation→ Confirm quotation → Make Sample→ Samples test (approved sample will be used as the standard item for mass production)→ Place official order.


For more information, pls contact us to ask about the catalog or send us your wire harness details to me to get a free quote.