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Custom Wire Harness

Custom Wiring Harness Assembly Manufacturer

 

Custom Wire Harness Assembly is the process of manufacturing customized wire harnesses and wire looms for various applications. A wire harness is a collection of wires, cables, and connectors bundled together to transmit electrical signals or power in a specific system or device.

In this wire harness and cable assembly manufacturing process, Hooha carefully selects and arranges the appropriate wires and components to meet our clients' specific requirements. These custom wire and cable harnesses are designed to meet unique specifications, including length, gauge, insulation material, connector types, and color coding.

The custom wire cable assemblies begin with thorough planning and design, during which engineers analyze the electrical circuitry needs of the intended application. They consider factors such as voltage requirements, signal integrity, environmental conditions (e.g., temperature and moisture), mechanical stress tolerance, electromagnetic interference protection, and safety regulations.

If you are looking for a supplier to customize your wire harness and wire loom, congratulations! You have made an excellent choice by partnering with Hooha Harness, which is a professional custom wire harness manufacturer in China. With our extensive experience processing a wide range of wire harnesses, we are well-equipped to handle all your wire harness assembly needs.

 

corporation
 
IPC/WHMA-A-620 Standard Contract Manufacturer

 

Hooha Wire and Cable Products Company is a professional manufacturer of customized wire harnesses, wire and cable assemblies, data cables, power cables, and over-molded cable assemblies in China, with over 20 years of experience.

 

 

 

 

Why Choose Us to Assemble Your Wire Harness

 

 

 

employee

200+

professional skilled professionals

 

 

23 years

20+

Years Focus on Wire Harness Assembly

 

 

projects experience

6000+

Project Cases Experience

 

 

capacity

10,000,000pcs +

Wire Harnesses Capacity per Year

 

 

IPC620 standard

IPC620

IPC/WHMA-A-620 Standard

 

 

overmold developing experiece

1000+

Overmold Developing Tools Experience

 

 

 

 

 

 

Hooha Harness Served Industry

 

Hooha Wire and Cable Products Company is a professional provider of customized wire harnesses, wire and cable assemblies, and overmold cable assemblies in China. With extensive expertise in the field, we serve a range of industries.

 

 
 
 
 

 

>>> China Wire Harness Factory Since 2001 <<<

 

 

automatic wire cutting line
 
 
Automatic Wire Cutting, Stripping, Tinning, and Crimping Terminals
 
 

      ♦  2 sets of large-sized wire crimping machines

      ♦  5 sets of automatic machines

      ♦  14 sets of Wire and cable jacket-stripping machines

      ♦  26 sets of Semi-automatic terminal crimping machines

      ♦  more

 
 
 
Overmold Development and Production
 

♦  12 sets of vertical molding machines

♦  16 sets of horizontal molding machines

♦  1000+ custom connector overmold, Strain Relief, grommets, enclosures

♦  20+ Years of Custom Experience

 

quote
 
assembly

 

Professional Assembly Services

 

♦  Skilled workers

♦  Small order quantity is more flexible

♦  Automatic and manual soldering of any type of connectors

♦  IPC/WHMA-A-620 Standard

 

 

IATF16949 and IPC620 Standard Testing

 

♦  100% Continuity test

♦  No mismatch, No Conductor break, No circuit shorts, No isolation hurts

♦  Spot check according to the ANSI/ASQ Z1.4-2008 Standard

test
 
pack

 

Custom Packing Services

 

♦  Our standard packaging uses a 45*30*25cm carton that securely holds a variety of products and weighs around 1kg for convenient handling. Additionally protected by a waterproof PE bag against external factors.

♦  Other carton sizes like 50*35*25cm (1KG), 30*25*25cm (0.6KG), 25*20*15cm (0.4KG), 46*35*20cm (0.6KG), etc. are available; the final packing quantity will be based on the wire harness size.

♦  We acknowledge individual customer preferences and offer customizable options such as added cushioning materials, personalized labels, or alternative packaging choices to ensure satisfaction.

 
 
 
 
 
Door-to-Door Delivery Services
 

♦  We offer various shipping options to meet different needs, including our Express service for fast and efficient door-to-door delivery. Our cost-effective solutions with competitive rates support both air and sea shipments, providing flexibility in logistics. With our experienced team ensuring safe transportation regardless of the chosen mode, customer satisfaction is our top priority as we continuously improve through innovation.

 

shipping

 
 
 
 
 

 

Process Standard

 

We specialize in producing high- and low-voltage pre-made wiring harnesses, custom cable manufacturing, wire and cable harness assemblies, cable assembly manufacturing, and custom molded cable assemblies, utilizing top-quality materials and employing highly trained assembly technicians. Our dedicated assembly teams ensure that our custom cable assemblies or wire harnesses not only meet but also surpass your exacting specifications. All Wire Harness Assemblies are meticulously crafted to adhere to the highest industry standards: IPC/WHMA-A-620.

 

 

Raw Materials Option

 

  • Wire gauges: 32 AWG to 2/0 AWG (0.03mm² to 67mm²)

  • Wire Style in Stock: UL series: 1007, 1015, 1569, 1571, 3266, 1851, 1330, 1331, 1332, 1061, 1430, 3312, 1180, 3135, 2725, 2464, 2468, etc. Auto wires: AVS, AVSS, TXL, GXL, SXL, etc.

  • Wire Color: red, black, white, yellow, green, blue, orange, purple, and dual colors.

  • Wire and Cable Jacket: PVC, PU, TPE, TPU, TPEE, Teflon, Silicone, etc.

  • Connector Brand: TE, Molex, JST, Aptiv, Amphenol, Yazaki, Hirose, Sumitomo, Bosch, Escubedo, Fep, Fuji, Lear, Furukawa, Hirschmann, I-pex, ITT, JAE, KET, KUM, Kostal, NT, DuPont, etc., and those connector Chinese equivalents if they have.

  • Accessory: PVC tubes, heat-shrink tubes, corrugated pipes, electrical tape, labels, cable ties, clips, switches, fuse boxes, fuse holders, relays, car chargers, sensors, etc.

 

 

Price Quote Notes

 

  • Before quoting the price, we generally ask you whether you accept Chinese replacements if they have, if not accept, we will quote according to the drawing listed materials, if yes, we will try to find out.
  • To quote out the price, we need to know all details, including wire length, gauge, color, electric circuits/diagram, connector brand, part number, cover materials, other accessories if they have, and order quantity. if you have a drawing, that would be better for us to understand what you needs, if no have, pls tell us as more details as possible.
  • The wire, cable, and connector options listed here are not exhaustive. If you do not find what you need, it does not mean we cannot make it. Please provide details so we can determine whether we can accommodate your request.
  • Business Flow: Send us a drawing (or sample)→ Feedback with quotation→ Confirm quotation → Make Sample→ Samples test (approved sample will be used as the standard item for mass production)→ Place official order.

 

 

For more information, please contact us about the catalog, or send your wire harness details to me for a free quote.