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Overmold Cable Assembly

Cable Overmold Custom Assembly Manufacturer

 

Molded cable assembly Connector Overmold is a common electronic assembly encapsulation technique used to protect cable attachment points and connectors. It works by covering the connectors and connection points with a durable plastic or rubber material, creating a complete protective layer to protect the connectors from moisture, dust, vibration, and physical damage.

 

This kind of connector over molding is usually made through an injection molding process. Its material has good elasticity and flexibility, which can effectively reduce the stress on the cable when it is bent, stretched, or twisted, and prevent the cable from cracking or the connection from loosening. The over-molded design of the connector can reduce stress concentration around the connector, extend the service life of the cable, and improve the stability and reliability of the connection.

 

This kind of connector over-molding usually has good sealing properties, which can prevent moisture and dust from entering the interior of the connector, thus protecting the cable connection points from corrosion and damage. They also provide additional protection against physical shock or vibration in harsh environments.

 

In general, connector overmolding is a key electronic component packaging technology that provides important protection and support for cable connectors and ensures the normal operation of electronic equipment. They play an important role in various industries, providing the necessary stability and reliability for cable connections.

 

 

connector overmold
 
Overmold Cable Assembly
 
 
20+ Years of Professional Custom Overmold Cable
 
 

As an experienced manufacturer of over-mold cables, Hooha Harness has over 20 years of experience in manufacturing all kinds of overmold cables, which are widely used for the connection of consumer electrics, medical, safety, cars, heavy trucks, etc. Until now, we have developed thousands of overmold tools for connectors, strain relief, enclosure boxes, etc.

 
 
 
 
 

What Sets Us Apart

 

 

employee

200+

professional skilled professionals

 

 

23 years

20+

Years Focus on Wire Harness Assembly

 

 

projects experience

6000+

Project Cases Experience

 

 

capacity

10,000,000pcs +

Wire Harnesses Capacity per Year

 

 

IPC620 standard

IPC620

IPC/WHMA-A-620 Standard

 

 

overmold developing experiece

1000+

Overmold Developing Tools Experience

 

 

 

 

Part of Overmold Cable Products Cases

 

Hooha Wire and Cable Products Company is a professional provider of power cables, custom wire harnesses, wire and cable harness assembly, and over-mold cable assembly solutions in China. With our extensive expertise in the field, we cater to various industries.

 

USB cable

USB cable

 

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Telephone cable

Telephone cable

 

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DC power cords

DC power cords

 

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AMP connector

AMP connector

 

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Molex  connector

Molex  connector

 

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Trailer SAE connectors

Trailer SAE connectors

 

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LED light Connectors

LED light Connectors

 

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M8 connectors

M8 / M12 connectors


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Strain Relief

Cable Strain Relief

 

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>>> Custom Cable Overmold Manufacturer Since 2001 <<<

 

 

cable Strain Relief

 

 

 
 
Cable Strain Relief
 
 

♦  The sharp exit point from an enclosure poses a risk of failure for electronic cables. Hooha Harness works with our customers to develop numerous strain relievers specifically designed to safeguard the cable against bend failure.

 
 
 
Connector Strain Relief
 

♦  The connectors in an assembly are often components that undergo high cycles. Hooha Harness specializes in collaborating with our customers to design strain reliefs for connectors, and we currently possess a vast collection of existing molds. Ensuring proper strain relief for the cable exit from a connector is crucial to prevent conductor failure.

 

AMP connector overmold
 
 
 
 
 
 
Cable Splitter

 

Cable Splitter

 

▶   The over-molding of cable conductors is often necessary, whether referred to as splitters, breakouts, "Y" junctions, or "T" junctions. Hooha Harness specializes in designing these splitters for medical, industrial control, and military applications. Additionally, we have existing tooling that may be suitable for your specific needs.

 

 

 

 

 

Plastic Enclosure

 

♦  In various industrial sectors, plastic parts play a crucial role in shaping a wide range of enclosures. These enclosures serve as protective coverings or housings for different products and equipment. Hooha Harness specializes in collaborating with customers to design and manufacture custom-shaped enclosures.

 
 
Plastic Enclosure
 
 
 
 
overmolding Materials

 

Materials

 

▶  Polyvinylchloride (PVC)

▶  Polyurethane (PU)

▶  Thermoplastic elastomer (TPE)

▶  Thermoplastic polyester elastomer (TPEE)

▶  Thermoplastic vulcanizate (TPV)

▶  Silicone

 
 
 
 
 
 
Widely Application
 

▶  Patient monitoring systems

▶  Robotic systems and control cables 

▶  Avionic systems 

▶  Guidance and control systems 

▶  Military equipment 

▶  Automotive components 

▶  Telecommunications relays 

▶  Solar panel connectors and battery systems 

▶  Heavy agricultural equipment

The possibilities for applications of over-molded cable assemblies are endless. Due to their versatility, these components can be found in a wide range of industries, making them an essential part of the ever-changing industrial landscape.

 

widely applications

 

 

 

 

 

 

 

 

Process Standard

 

We specialize in producing high and low-voltage pre-made wiring harnesses, custom cable manufacturing, wire and cable harness assemblies, cable assembly manufacturing, custom molded cable assembly, utilizing top-quality materials, and employing highly trained assembly technicians. Our dedicated assembly teams ensure that our custom cable assemblies or wire harnesses not only meet but also surpass your exacting specifications. All Wire Harness Assemblies are meticulously crafted to adhere to the highest industry standards: IPC/WHMA-A-620.

 

 

Price Quote Notes

 

  • Before quoting the price, we generally ask you whether you accept Chinese replacement connectors if they have, if not accept, we will quote according to the drawing listed materials, if yes, we will try to find out.

 

  • For the custom wire harness products, to quote out the price, we need to know all details including wire length, gauge, color, electric circuits/diagram, connector brand, part number, cover materials, other accessories if they have, and order quantity. if you have a drawing, that would be better for us to understand what you need, if no have, pls tell us as many details as possible.

 

  • The wire, cable, and connector options listed here are not exhaustive. If you do not find what you need, it does not mean we cannot make it. Please provide us with details so that we can determine if we can accommodate your request.

 

  • Business Flow: Send us a drawing (or sample)→ Feedback with quotation→ Confirm quotation → Make Sample→ Samples test (approved sample will be used as the standard item for mass production)→ Place official order.

 

 

For more information, pls contact us to ask about the catalog or send us your wire harness details to me to get a free quote.