Overmold Cable Assembly

Cable Overmold Custom Assembly Manufacturer

Molded cable assembly Connector Overmold is a common electronic assembly encapsulation technique used to protect cable attachment points and connectors. It works by covering the connectors and connection points with a durable plastic or rubber material, creating a complete protective layer that shields them from moisture, dust, vibration, and physical damage.

This kind of connector overmolding is typically produced by injection molding. Its material has good elasticity and flexibility, which can effectively reduce stress on the cable when bent, stretched, or twisted, and prevent the cable from cracking or the connection from loosening. The over-molded design of the connector can reduce stress concentrations around the connector, extend cable service life, and improve the stability and reliability of the connection.

This kind of connector over-molding usually has good sealing properties that prevent moisture and dust from entering the connector, thereby protecting the cable connection points from corrosion and damage. They also provide additional protection against physical shock or vibration in harsh environments.

In general, connector overmolding is a key packaging technology for electronic components, providing essential protection and support for cable connectors and ensuring the normal operation of electronic equipment. They play an important role across various industries, providing the stability and reliability needed for cable connections.

 

 

Overmold Cable Assembly

 

 

20+ Years of Professional Custom Overmold Cable

 

 

As an experienced manufacturer of overmold cables, Hooha Harness has over 20 years of experience in manufacturing all kinds of overmold cables, which are widely used for connecting consumer electronics, medical devices, safety equipment, cars, heavy trucks, etc. Until now, we have developed thousands of overmold tools for connectors, strain relief, enclosure boxes, etc.

 

 

 

 

 

What Sets Us Apart

 

 

200+

professional skilled professionals

 

 

20+

Years Focus on Wire Harness Assembly

 

 

6000+

Project Cases Experience

 

 

10,000,000pcs +

Wire Harnesses Capacity per Year

 

 

IPC620

IPC/WHMA-A-620 Standard

 

 

1000+

Overmold Developing Tools Experience

 

 

Part of Overmold Cable Products Cases

Hooha Wire and Cable Products Company is a professional provider of power cables, custom wire harnesses, wire and cable harness assembly, and over-mold cable assembly solutions in China. With extensive expertise in the field, we serve a range of industries.

 

>>> Custom Cable Overmold Manufacturer Since 2001 <<<

 

 

 

 

 

 

Cable Strain Relief

 

 

♦  The sharp exit point from an enclosure poses a risk of failure for electronic cables. Hooha Harness works with our customers to develop numerous strain relievers specifically designed to safeguard the cable against bend failure.

 

 

 

Connector Strain Relief

 

♦  The connectors in an assembly are often components that undergo high cycles. Hooha Harness specializes in collaborating with our customers to design strain reliefs for connectors, and we currently possess a vast collection of existing molds. Ensuring proper strain relief for the cable exit from a connector is crucial to prevent conductor failure.

 

 

 

 

    Cable Splitter

▶   The over-molding of cable conductors is often necessary, whether referred to as splitters, breakouts, "Y" junctions, or "T" junctions. Hooha Harness specializes in designing these splitters for medical, industrial control, and military applications. Additionally, we have existing tooling that may be suitable for your specific needs.

 

 

 

Plastic Enclosure

 

♦  In various industrial sectors, plastic parts play a crucial role in shaping a wide range of enclosures. These enclosures serve as protective coverings or housings for different products and equipment. Hooha Harness specializes in collaborating with customers to design and manufacture custom-shaped enclosures.

 

 

 

 

 

 

    Materials

•   Polyvinylchloride (PVC)
•   Polyurethane (PU)
•   Thermoplastic elastomer (TPE)
•   Thermoplastic polyester elastomer (TPEE)
•   Thermoplastic vulcanizate (TPV)
•   Silicone

 

 

 

Widely Application

 

•   Patient monitoring systems
•   Robotic systems and control cables 
•   Avionic systems 
•   Guidance and control systems 
•   Military equipment 
•   Automotive components 
•   Telecommunications relays 
•   Solar panel connectors and battery systems 
•   Heavy agricultural equipment

 

 

The possibilities for applications of over-molded cable assemblies are endless. Due to their versatility, these components can be found in a wide range of industries, making them an essential part of the ever-changing industrial landscape.

 

Process Standard

We specialize in producing high- and low-voltage pre-made wiring harnesses, custom cable manufacturing, wire and cable harness assemblies, cable assembly manufacturing, and custom molded cable assemblies, utilizing top-quality materials and employing highly trained assembly technicians. Our dedicated assembly teams ensure that our custom cable assemblies or wire harnesses not only meet but also surpass your exacting specifications. All Wire Harness Assemblies are meticulously crafted to adhere to the highest industry standards: IPC/WHMA-A-620.

Price Quote Notes

• Before quoting the price, we generally ask whether you accept Chinese replacement connectors; if you do, we will try to find out; if you do not, we will quote based on the materials listed in the drawing.

• For custom wire harness products, to quote the price, we need all details, including wire length, gauge, color, electrical circuits/diagrams, connector brand, part number, cover materials, any other accessories, and order quantity. if you have a drawing, that would be better for us to understand what you need, if no have, pls tell us as many details as possible.

• The wire, cable, and connector options listed here are not exhaustive. If you do not find what you need, it does not mean we cannot make it. Please provide details so we can determine whether we can accommodate your request.

• Business Flow: Send us a drawing (or sample)→ Feedback with quotation→ Confirm quotation → Make Sample→ Samples test (approved sample will be used as the standard item for mass production)→ Place official order.

For more information about the catalog, please contact us, or send your wire harness details to me for a free quote.