Cable Overmold Custom Assembly Manufacturer
Molded cable assembly Connector Overmold is a common electronic assembly encapsulation technique used to protect cable attachment points and connectors. It works by covering the connectors and connection points with a durable plastic or rubber material, creating a complete protective layer to protect the connectors from moisture, dust, vibration, and physical damage.
This kind of connector over molding is usually made through an injection molding process. Its material has good elasticity and flexibility, which can effectively reduce the stress on the cable when it is bent, stretched, or twisted, and prevent the cable from cracking or the connection from loosening. The over-molded design of the connector can reduce stress concentration around the connector, extend the service life of the cable, and improve the stability and reliability of the connection.
This kind of connector over-molding usually has good sealing properties, which can prevent moisture and dust from entering the interior of the connector, thus protecting the cable connection points from corrosion and damage. They also provide additional protection against physical shock or vibration in harsh environments.
In general, connector overmolding is a key electronic component packaging technology that provides important protection and support for cable connectors and ensures the normal operation of electronic equipment. They play an important role in various industries, providing the necessary stability and reliability for cable connections.
As an experienced manufacturer of over-mold cables, Hooha Harness has over 20 years of experience in manufacturing all kinds of overmold cables, which are widely used for the connection of consumer electrics, medical, safety, cars, heavy trucks, etc. Until now, we have developed thousands of overmold tools for connectors, strain relief, enclosure boxes, etc.
What Sets Us Apart
200+
professional skilled professionals
20+
Years Focus on Wire Harness Assembly
6000+
Project Cases Experience
10,000,000pcs +
Wire Harnesses Capacity per Year
IPC620
IPC/WHMA-A-620 Standard
1000+
Overmold Developing Tools Experience
Part of Overmold Cable Products Cases
Hooha Wire and Cable Products Company is a professional provider of power cables, custom wire harnesses, wire and cable harness assembly, and over-mold cable assembly solutions in China. With our extensive expertise in the field, we cater to various industries.
>>> Custom Cable Overmold Manufacturer Since 2001 <<<
♦ The sharp exit point from an enclosure poses a risk of failure for electronic cables. Hooha Harness works with our customers to develop numerous strain relievers specifically designed to safeguard the cable against bend failure.
♦ The connectors in an assembly are often components that undergo high cycles. Hooha Harness specializes in collaborating with our customers to design strain reliefs for connectors, and we currently possess a vast collection of existing molds. Ensuring proper strain relief for the cable exit from a connector is crucial to prevent conductor failure.
Cable Splitter
▶ The over-molding of cable conductors is often necessary, whether referred to as splitters, breakouts, "Y" junctions, or "T" junctions. Hooha Harness specializes in designing these splitters for medical, industrial control, and military applications. Additionally, we have existing tooling that may be suitable for your specific needs.
Plastic Enclosure
♦ In various industrial sectors, plastic parts play a crucial role in shaping a wide range of enclosures. These enclosures serve as protective coverings or housings for different products and equipment. Hooha Harness specializes in collaborating with customers to design and manufacture custom-shaped enclosures.
Materials
▶ Polyvinylchloride (PVC)
▶ Polyurethane (PU)
▶ Thermoplastic elastomer (TPE)
▶ Thermoplastic polyester elastomer (TPEE)
▶ Thermoplastic vulcanizate (TPV)
▶ Silicone
▶ Patient monitoring systems
▶ Robotic systems and control cables
▶ Avionic systems
▶ Guidance and control systems
▶ Military equipment
▶ Automotive components
▶ Telecommunications relays
▶ Solar panel connectors and battery systems
▶ Heavy agricultural equipment
The possibilities for applications of over-molded cable assemblies are endless. Due to their versatility, these components can be found in a wide range of industries, making them an essential part of the ever-changing industrial landscape.
Process Standard
We specialize in producing high and low-voltage pre-made wiring harnesses, custom cable manufacturing, wire and cable harness assemblies, cable assembly manufacturing, custom molded cable assembly, utilizing top-quality materials, and employing highly trained assembly technicians. Our dedicated assembly teams ensure that our custom cable assemblies or wire harnesses not only meet but also surpass your exacting specifications. All Wire Harness Assemblies are meticulously crafted to adhere to the highest industry standards: IPC/WHMA-A-620.
Price Quote Notes
For more information, pls contact us to ask about the catalog or send us your wire harness details to me to get a free quote.