Heavy Duty Sealed Connectors, Custom Wire Harness Assembly

Introduction

The Heavy Duty Sealed Connector Series Housings are designed to provide robust protection for electrical connections in demanding industrial and commercial environments. They come in sizes ranging from 2 to 18 cavities, offering versatile mounting options and accommodating high-current contacts up to 40 amps. These housings feature a secure slide lock mechanism, an integrated secondary lock for contact alignment, and an IP67/IP69K rating for excellent dust and water resistance. Constructed from durable thermoplastic materials, they can withstand a wide operating temperature range from -40°C to 140°C, making them suitable for various applications.

Connector Features

• Accepts contact sizes 6.3/4.8K (up to 40 amps), 2.8 (up to 40 amps), and 1.5K (up to 20 amps) and MCON 1.2
• 6.00-0.20 mm²
• 2, 3, 4, 6, 7, 8, 10, 12, 13, 15, 16, and 18 cavity arrangements
• In-line, flange, or PCB mount
• Rectangular, thermoplastic housing
• Slide lock for mating
• An integrated secondary lock confirms contact alignment and retention
• Meet CAN Bus protocol specifications according to SAE J1939 standard
• Available accessories: Backshells, fixing slides, protection caps, blind plugs and sealing plugs

Connector Benefits

• Versatile Configurations: Accommodates a range of positions from 2 to 18 cavities, supporting varied wiring needs.
• High Current Capacity: Supports contact sizes that carry up to 40 amps, suitable for power-intensive applications.
• Flexible Mounting: Offers both in-line and flange-mounting options for various installation scenarios.
• Durable Construction: Constructed from high-quality thermoplastic materials, providing resistance to mechanical and environmental stress.
• Wide Temperature Range: Operates effectively across a broad temperature spectrum, making it suitable for extreme conditions.
• Protection Against Elements: Rated IP67 and IP69K, providing resistance to dust and water ingress, suitable for harsh environments.
• Easy Identification: Multiple color options facilitate easy identification and organization of electrical connections.
• Accessory Compatibility: Compatible with a variety of accessories, enhancing functionality and ease of use.
• Secure Mating: Slide lock and integrated secondary lock mechanisms help maintain reliable electrical contact.
• Standards Compliance: Meets industry standards for flammability and ingress protection, supporting regulatory compliance in various applications.

Connector Performance Specifications

• Current: Up to 40 amps.
• Temperature: Operating at temperatures -40°C to +140°C.
• Durability: Up to 10 cycles (tin), up to 50 cycles (silver), and up to 100 cycles (gold), see individual product specifications for additional details.
• Insulation Resistance: 500 volts DC, test acc. to ISO 16750-2 (4.12).
• Immersion: IP67 rating, IP6K9K with cover, for tab housings with flange, only by observing mounting instructions.
• Random Vibration: No physical damage to housings and contacts, no derogation of function; the connection may not open at 177 m/s2, 94 hours for every three axes. See product specifications 108-94020 for full specifications.
• Voltage: Up to 42 volts DC.
• Dielectric Withstanding Voltage: No flashover or breakdown between adjacent contacts and the outer contour of the housing permitted at 500 volts AC, 50 or 60 Hz, for 60 seconds.
• Flammability: A product with UL 94 V0-rated material is available.

Connector Applications

• Automotive: Used in cars, trucks, and buses to protect and connect electrical systems, supporting reliable operation under varying conditions.
• Construction Equipment: Provides secure connections for heavy machinery, helping maintain functionality in dusty, debris-laden environments.
• Agriculture: Connects electrical components in farming equipment, enhancing performance in outdoor, variable weather conditions.
• Marine: Protects electrical connections in boats and marine vehicles from moisture and saltwater exposure.
• Mining: Used in mining machinery to safeguard electrical systems against dust and harsh environmental conditions.
• Emergency Vehicles: Secures electrical systems in ambulances, fire trucks, and other emergency vehicles, supporting critical operations in demanding environments.
• Forestry: Applied in forestry machinery to maintain electrical connections exposed to dirt, moisture, and mechanical stress.
• Recreational Vehicles: Used in ATVs, motorcycles, and other recreational vehicles to provide reliable electrical connections across diverse terrains and conditions.

Connector Specifications Chart

Sorted by the Number of Positions

Heavy Duty Sealed Connectors Wiring

2P 1-1418448-2 Wire Harness

3P 1-1418448-2 Wire Harness

4P 1-1418390-1 Wire Harness

6P  1-1418469-1 Wire Harness

7P 1-1418480-1 Wire Harness

8P 1-1564417-1 Wire Harness

10P 1-1564514-1 Wire Harness

12P 1-1703639-1 Wire Harness

16P 1-1564337-1 Wire Harness

18P 1-1563759-1 Wire Harness

Automotive Wiring Harness

Custom Wire Harness

Customize Your Wire Harness

Send us your sample or drawing/schematic for quote price→ Feedback with quotation(1~3 days) → Confirm quotation → Arrange sample you for approval→ [Make mold if needed (7 days) →Mold test] → Making samples(1~3 days)→Samples test(Approval) →place order for Mass production(2~3 weeks)→Quality checking→Packing →Delivery →After Service →Repeat Order.