Higo Connector, Motor Connector, Custom Cable Harness Manufacturer

Higo Motor Connectors Introduction

Higo's motor connectors are engineered to meet the demanding requirements of modern electric mobility and industrial motor systems, offering a range of specialized types characterized by high current capacity, robust construction, and reliable performance. Key product series include HG-F.M-Z910A, HG-F.M-Z1012B, HG-F.M-L1114A, HG-F.M-Z1115A, and HG-F.M-L1019A/D, designed for power transmission and signal integration in motor applications. These connectors typically feature rated currents of 15A to 45A for power lines, with signal lines handling up to 2A, and operate at 60V AC, ensuring compatibility with various motor drives. A standout feature is their IP67 protection rating, guaranteeing complete dust ingress prevention and water resistance to 1 meter depth, which is critical for applications in harsh environments. They employ diverse mating mechanisms, such as push-on, self-locking, and screw-locking (e.g., HG-F.M-L series), for secure connections that resist vibration, with contact materials like copper alloy plated with gold or silver for optimal conductivity and corrosion resistance. With a standard operating temperature range of -25°C to +80°C and durability tested up to 200 mating cycles, these connectors are widely applied in e-bikes, electric motorcycles, scooters, industrial motorized equipment, and agricultural machinery, providing essential, reliable interconnection solutions for battery-to-motor and controller-to-motor wiring harnesses.

Features

1. High Current Capacity:​ Designed for power transmission in motor systems, these connectors support high current, with ratings ranging from 15A to 45A across models, catering to various motor power requirements.
2. Robust Environmental Protection:​ A standard IP67 rating ensures the connectors are completely dust-tight and can withstand temporary immersion in water, making them ideal for applications exposed to harsh conditions, such as electric motorcycles and outdoor equipment.
3. Secure Locking Mechanisms:​ They feature reliable mating systems, such as screw-locking (e.g., HG-F.M-L series) and push-on styles, providing vibration-resistant, secure connections that prevent accidental disconnection in high-vibration environments.
4. Durable Construction and Materials:​ With contact materials like copper alloy plated with gold or silver for excellent conductivity and corrosion resistance, and a mechanical life of up to 200 mating cycles, these connectors are built for long-term reliability.
5. Integrated Power and Signal Lines:​ Many models are designed to carry both high-power currents (for the motor) and lower signal currents (e.g., 2A for sensors or communications) within a single connector, simplifying harness design and installation.
6. Broad Operating Temperature Range:​ They are specified to perform reliably across a wide temperature range, typically from -25°C to +80°C, ensuring stable operation in diverse climatic conditions.

Applications

1. Electric Motorcycle Drivetrains:​ Connecting the high-power battery to the central motor and controller.
2. E-Bike Mid-Drive Motors:​ Providing the critical power and signal link between the battery pack and the motor integrated into the bike frame.
3. Electric Scooter Hub Motors:​ Used in the wiring harness connecting to motors located within the wheels.
4. Industrial AGVs (Autonomous Guided Vehicles):​ Powering the drive motors that enable movement and logistics automation in warehouses.
5. Electric Golf Carts:​ Connecting batteries to the traction motors that propel the vehicle.
6. Marine Trolling Motors:​ Providing a waterproof connection for motors used on small boats, leveraging the IP67 rating.
7. Robotic Actuators and Joints:​ Powering the motors in robotic arms or mobile robots that require reliable, high-current connections.
8. Electric Lawn Mowers and Garden Tractors:​ Connecting to the robust motors that drive the cutting blades and wheels.
9. Construction Equipment (e.g., Electric Concrete Mixers):​ Powering heavy-duty motors on job sites where vibration resistance is crucial.
10. Electric Trikes and Cargo Bikes:​ Handling the increased power demands of motors designed for carrying heavy loads.

Connector Specifications

Support Custom Cable Harness Assembly

• Connectors: Higo all Motor Connectors.
• Wire Gauge:
  • depends on your needs
  • recommend by us
• Wire Colors: Available in a wide range including white, black, red, yellow, blue, green, brown, orange, purple, grey, and more.
• Wire Length: Fully customizable to your specifications.
• Wiring Diagram: Tailor-made to meet your project needs.
• Custom type:
  • Send drawing to customize.
  • Send a sample to customize.
  • Tell us as many details as possible to customize.
• Minimum Order: 300 pieces per order.

Customize Your Wire Harness

Send your sample or drawing/schematic for quote price→ Feedback with quotation(1~3 days) → Confirm quotation → Arrange sample you for approval→ [Make mold if needed (7 days) →Mold test] → Making samples(1~3 days)→ Samples test(Approval) → place order for Mass production(2~3 weeks)→ Quality checking→ Packing → Delivery → After Service → Repeat Order.