Introduction
The Hirose DF60 Series represents a high-performance, 10.16mm pitch wire-to-board connector family engineered for robust internal power supply applications. Certified to UL, C-UL, and TUV standards, these connectors are rated for currents up to 65A (under specific derating conditions at 25°C), supporting wire sizes from 8 to 12 AWG. Key design features ensure reliability and safety, including a secure positive-lock mechanism for audible mating confirmation, a highly reliable 5-point contact design, and finger-safe housings to prevent shock. The series offers versatile configurations, including straight and right-angle pin headers, in-line plugs, and crimp sockets, facilitating both wire-to-board and wire-to-wire connections. With additional benefits like reverse PCB mounting prevention, short-circuit isolation walls, and solder crack resistance, the DF60 is ideal for demanding applications in industrial equipment, telecommunications infrastructure, and power supply units, providing a compact yet high-power interconnect solution.
Features
- Rated for up to 65A (Derating curve, ambient temperature of 25℃)
- Secure Lock Design Ensures Complete Mating
- Highly Reliable 5-Point Contact Design
- Molded Lance Design
- Reverse Mounting Prevention on PCB
- Short-Circuit Prevention
- Solder Crack Prevention
- Finger-Safe (Electric Shock Prevention)
- Right Angle Crimp Socket Type
- UL, C-UL, and TÜV Specifications Certified Type Available
- Glow Wire Compliant (Compliant with IEC 60695- 2-11)
Specifications
| Connector Type |
Header, Plug, Socket, Contact, In-line plug |
Parts |
Cover case |
| Safety Standards |
UL, C-UL/CSA, TÜV |
Number of Positions |
1, 2, 3, 4, 5, 6 |
| Rated Current |
42.0, 45.0, 50.0A |
Mounting Pitch |
10.16 mm |
| Rated Voltage(AC) |
AC 1000.0V |
Contact Pitch |
10.16 mm |
| Rated Voltage(DC) |
DC 1000.0V |
Mounting Side |
Standard on-Board |
| Number of Rows(Interface) |
1 |
Staggered Lead |
No |
| Mounting Style |
THT |
Connector Orientation |
Straight, Right angle |
| PCB Stabilizing Feature |
Screw |
Contact Plating |
Gold |
| Recommended PCB Thickness |
1.6 mm Max |
Housing Color |
Red, Black, Gray |
| Mating/Unmating Cycles |
30 |
Recommended Wire Type |
Discrete wire |
| Plating Thickness |
0.2μm |
Recommended Max.Wire Size (AWG) |
8, 10 |
| Wire Termination Method |
Crimping |
Operating Temperature Min. |
-55℃ |
| Recommended Min.Wire Size (AWG) |
8, 12 |
Operating Temperature Max. |
105℃ |
| Connector Type Details |
In-line plug |
Panel Mounting Style |
Screw |
In-Line Plug Connector
| Type |
Part No. |
HRS No. |
No.of Pos. |
Color |
| Standard |
DF60-1EP-10.16C(15) |
CL0680-3050-2-15 |
1 |
Red |
| DF60-2EP-10.16C(15) |
CL0680-3025-5-15 |
2 |
| DF60-3EP-10.16C(15) |
CL0680-3026-8-15 |
3 |
| DF60-1EP-10.16C |
CL0680-3050-2-00 |
1 |
Black |
| DF60-2EP-10.16C |
CL0680-3025-5-00 |
2 |
| DF60-3EP-10.16C |
CL0680-3026-8-00 |
3 |
| DF60-4EP-10.16C |
CL0680-3027-0-00 |
4 |
| DF60-5EP-10.16C |
CL0680-3028-3-00 |
5 |
| R type |
DF60R-2EP-10.16C |
CL0680-3053-0-00 |
2 |
Grey |
| DF60R-3EP-10.16C |
CL0680-3054-0-00 |
3 |
| Without Flange Type |
DF60A-4EP-10.16C |
CL0680-3069-0-00 |
4 |
Black |
| Standard (Finger-Safe Type) |
DF60F-2EP-10.16C |
CL0680-4009-0-00 |
2 |
Black |
| DF60F-3EP-10.16C |
CL0680-4003-0-00 |
3 |
| R type (Finger-Safe Type) |
DF60FR-2EP-10.16C |
CL0680-4012-0-00 |
2 |
Red |
| DF60FR-3EP-10.16C |
CL0680-4006-0-00 |
3 |
Crimp Socket Connector
| Type |
Part No. |
HRS No. |
No.of Pos. |
Color |
| Standard (Finger-Safe Type) |
DF60F-2S-10.16C |
CL0680-4008-0-00 |
2 |
Black |
| DF60F-3S-10.16C |
CL0680-4002-0-00 |
3 |
| R type (Finger-Safe Type) |
DF60FR-2S-10.16C |
CL0680-4011-0-00 |
2 |
Red |
| DF60FR-3S-10.16C |
CL0680-4005-0-00 |
3 |
| Standard |
DF60A-1S-10.16C |
CL0680-3058-0-00 |
1 |
Black |
| DF60A-2S-10.16C |
CL0680-3059-0-00 |
2 |
| DF60A-3S-10.16C |
CL0680-3060-0-00 |
3 |
| DF60A-4S-10.16C |
CLO680-3061-0-00 |
4 |
| DF60A-5S-10.16C |
CL0680-3076-0-00 |
5 |
| DF60A-6S-10.16C |
CL0680-3077-0-00 |
6 |
| DF60A-1S-10.16C(15) |
CL0680-3058-0-15 |
1 |
Red |
| DF60A-2S-10.16C(15) |
CLO680-3059-0-15 |
2 |
| DF60A-3S-10.16C(15) |
CLO680-3060-0-15 |
3 |
| R type |
DF60AR-2S-10.16C |
CL0680-3063-0-00 |
2 |
Gray |
| DF60AR-3S-10.16C |
CL0680-3064-0-00 |
3 |
| Right Angle - Standard (Finger-Safe Type) |
DF60FS-2S-10.16C |
CL0680-4013-0-00 |
2 |
Black |
| DF60FS-3S-10.16C |
CL0680-4015-0-00 |
3 |
| R type (Finger-Safe Type) |
DF60FSR-2S-10.16C |
CL0680-4017-0-00 |
2 |
Red |
| DF60FSR-3S-10.16C |
CL0680-4018-0-00 |
3 |
Applications
- Industrial Power Supplies: Connecting internal wiring to PCBs in high-wattage AC-DC and DC-DC power supplies for industrial machinery.
- Telecommunications Base Stations: Distributing power within the power shelves and amplifier units of telecom infrastructure equipment.
- Server & Data Center PSUs: Managing high-current power distribution inside server power supply units and power distribution boards.
- Renewable Energy Systems: Used in inverters for solar power and wind energy systems to handle significant power flows.
- Industrial Automation Controllers: Providing robust power connections within Programmable Logic Controllers (PLCs) and motor drives.
- Uninterruptible Power Supplies (UPS): Interconnecting battery packs and power conversion circuits in high-capacity UPS systems.
- Electric Vehicle Charging Stations: Managing internal power routing in AC Level 2 and DC fast charging stations.
- Test & Measurement Equipment: Powering high-performance instruments and RF amplifiers that require substantial internal current.
- Railway Transportation Systems: For power distribution and control in rolling stock and signaling equipment, benefiting from their secure lock.
- High-Power LED Lighting: Connecting drivers to LED arrays in industrial, stadium, and architectural lighting systems.
Support Custom Wire Harness Assembly
- Connectors: 1P to 6P.
- Wire Gauge:
- depends on your needs
- recommend by us
- Wire Colors: Available in a wide range including white, black, red, yellow, blue, green, brown, orange, purple, grey, and more.
- Wire Length: Fully customizable to your specifications.
- Wiring Diagram: Tailor-made to meet your project needs.
- Custom type:
- Send drawing to customize.
- Send a sample to customize.
- Tell us as many details as possible to customize.
- Minimum Order: 200 pieces per order.

Customize Your Wire Harness
Send your sample or drawing/schematic for quote price→ Feedback with quotation(1~3 days) → Confirm quotation → Arrange sample you for approval→ [Make mold if needed (7 days) →Mold test] → Making samples(1~3 days)→ Samples test(Approval) → place order for Mass production(2~3 weeks)→ Quality checking→ Packing → Delivery → After Service → Repeat Order.