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Hirose DF60 Connector, Custom Wire Harness Manufacturer

Introduction

 

The Hirose DF60 Series represents a high-performance, 10.16mm pitch wire-to-board connector family engineered for robust internal power supply applications. Certified to UL, C-UL, and TUV standards, these connectors are rated for currents up to 65A (under specific derating conditions at 25°C), supporting wire sizes from 8 to 12 AWG. Key design features ensure reliability and safety, including a secure positive-lock mechanism for audible mating confirmation, a highly reliable 5-point contact design, and finger-safe housings to prevent shock. The series offers versatile configurations, including straight and right-angle pin headers, in-line plugs, and crimp sockets, facilitating both wire-to-board and wire-to-wire connections. With additional benefits like reverse PCB mounting prevention, short-circuit isolation walls, and solder crack resistance, the DF60 is ideal for demanding applications in industrial equipment, telecommunications infrastructure, and power supply units, providing a compact yet high-power interconnect solution.

 

DF60 Connectors

 

 

Features

 

  1. Rated for up to 65A (Derating curve, ambient temperature of 25℃)
  2. Secure Lock Design Ensures Complete Mating
  3. Highly Reliable 5-Point Contact Design
  4. Molded Lance Design
  5. Reverse Mounting Prevention on PCB
  6. Short-Circuit Prevention
  7. Solder Crack Prevention
  8. Finger-Safe (Electric Shock Prevention)
  9. Right Angle Crimp Socket Type
  10. UL, C-UL, and TÜV Specifications Certified Type Available
  11. Glow Wire Compliant (Compliant with IEC 60695- 2-11)

 

 

Specifications

 

Connector Type Header, Plug, Socket, Contact, In-line plug Parts Cover case
Safety Standards UL, C-UL/CSA, TÜV Number of Positions 1, 2, 3, 4, 5, 6
Rated Current 42.0, 45.0, 50.0A Mounting Pitch 10.16 mm
Rated Voltage(AC) AC 1000.0V Contact Pitch 10.16 mm
Rated Voltage(DC) DC 1000.0V Mounting Side Standard on-Board
Number of Rows(Interface) 1 Staggered Lead No
Mounting Style THT Connector Orientation Straight, Right angle
PCB Stabilizing Feature Screw Contact Plating Gold
Recommended PCB Thickness 1.6 mm Max Housing Color Red, Black, Gray
Mating/Unmating Cycles 30 Recommended Wire Type Discrete wire
Plating Thickness 0.2μm Recommended Max.Wire Size  (AWG) 8, 10
Wire Termination Method Crimping Operating Temperature Min. -55℃
Recommended Min.Wire Size  (AWG) 8,  12 Operating Temperature Max. 105℃
Connector Type Details In-line plug Panel Mounting Style Screw

 

 

In-Line Plug Connector

 

Type Part No. HRS No. No.of Pos. Color
Standard DF60-1EP-10.16C(15) CL0680-3050-2-15 1 Red
DF60-2EP-10.16C(15) CL0680-3025-5-15 2
DF60-3EP-10.16C(15) CL0680-3026-8-15 3
DF60-1EP-10.16C CL0680-3050-2-00 1 Black
DF60-2EP-10.16C CL0680-3025-5-00 2
DF60-3EP-10.16C CL0680-3026-8-00 3
DF60-4EP-10.16C CL0680-3027-0-00 4
DF60-5EP-10.16C CL0680-3028-3-00 5
R type DF60R-2EP-10.16C CL0680-3053-0-00 2 Grey
DF60R-3EP-10.16C CL0680-3054-0-00 3
Without Flange Type DF60A-4EP-10.16C CL0680-3069-0-00 4 Black
Standard (Finger-Safe Type) DF60F-2EP-10.16C CL0680-4009-0-00 2 Black
DF60F-3EP-10.16C CL0680-4003-0-00 3
R type (Finger-Safe Type) DF60FR-2EP-10.16C CL0680-4012-0-00 2 Red
DF60FR-3EP-10.16C CL0680-4006-0-00 3

 

 

Crimp Socket Connector

 

Type Part No. HRS No. No.of Pos. Color
Standard (Finger-Safe Type) DF60F-2S-10.16C CL0680-4008-0-00 2 Black
DF60F-3S-10.16C CL0680-4002-0-00 3
R type (Finger-Safe Type) DF60FR-2S-10.16C CL0680-4011-0-00 2 Red
DF60FR-3S-10.16C CL0680-4005-0-00 3
Standard DF60A-1S-10.16C CL0680-3058-0-00 1 Black
DF60A-2S-10.16C CL0680-3059-0-00 2
DF60A-3S-10.16C CL0680-3060-0-00 3
DF60A-4S-10.16C CLO680-3061-0-00 4
DF60A-5S-10.16C CL0680-3076-0-00 5
DF60A-6S-10.16C CL0680-3077-0-00 6
DF60A-1S-10.16C(15) CL0680-3058-0-15 1 Red
DF60A-2S-10.16C(15) CLO680-3059-0-15 2
DF60A-3S-10.16C(15) CLO680-3060-0-15 3
R type DF60AR-2S-10.16C CL0680-3063-0-00 2 Gray
DF60AR-3S-10.16C CL0680-3064-0-00 3
Right Angle - Standard (Finger-Safe Type) DF60FS-2S-10.16C CL0680-4013-0-00 2 Black
DF60FS-3S-10.16C CL0680-4015-0-00 3
R type (Finger-Safe Type) DF60FSR-2S-10.16C CL0680-4017-0-00 2 Red
DF60FSR-3S-10.16C CL0680-4018-0-00 3

 

 

Applications

 

  1. Industrial Power Supplies:​ Connecting internal wiring to PCBs in high-wattage AC-DC and DC-DC power supplies for industrial machinery.
  2. Telecommunications Base Stations:​ Distributing power within the power shelves and amplifier units of telecom infrastructure equipment.
  3. Server & Data Center PSUs:​ Managing high-current power distribution inside server power supply units and power distribution boards.
  4. Renewable Energy Systems:​ Used in inverters for solar power and wind energy systems to handle significant power flows.
  5. Industrial Automation Controllers:​ Providing robust power connections within Programmable Logic Controllers (PLCs) and motor drives.
  6. Uninterruptible Power Supplies (UPS):​ Interconnecting battery packs and power conversion circuits in high-capacity UPS systems.
  7. Electric Vehicle Charging Stations:​ Managing internal power routing in AC Level 2 and DC fast charging stations.
  8. Test & Measurement Equipment:​ Powering high-performance instruments and RF amplifiers that require substantial internal current.
  9. Railway Transportation Systems:​ For power distribution and control in rolling stock and signaling equipment, benefiting from their secure lock.
  10. High-Power LED Lighting:​ Connecting drivers to LED arrays in industrial, stadium, and architectural lighting systems.

 

 

Support Custom Wire Harness Assembly

 

  • Connectors: 1P to 6P.
  • Wire Gauge:
    • depends on your needs
    • recommend by us
  • Wire Colors: Available in a wide range including white, black, red, yellow, blue, green, brown, orange, purple, grey, and more.
  • Wire Length: Fully customizable to your specifications.
  • Wiring Diagram: Tailor-made to meet your project needs.
  • Custom type:
    • Send drawing to customize.
    • Send a sample to customize.
    • Tell us as many details as possible to customize.
  • Minimum Order: 200 pieces per order.

 

DF60 Connector Wire Harness

 

Customize Your Wire Harness

 

Send your sample or drawing/schematic for quote price→ Feedback with quotation(1~3 days) → Confirm quotation → Arrange sample you for approval→ [Make mold if needed (7 days) →Mold test] → Making samples(1~3 days)→ Samples test(Approval) → place order for Mass production(2~3 weeks)→ Quality checking→ Packing → Delivery → After Service → Repeat Order.