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Hirose DF61 Connector, Custom Wire Harness Manufacturer

Introduction

 

The DF61 Series from HIROSE is a compact, wire-to-board connector specifically engineered for low-profile power source applications. Its standout feature is a reinforced Swing-Lock structure that securely cradles the wire-side plug, providing exceptional resistance to disengagement from handling strain or accidental loads. This reliability is further enhanced by a metal-reinforced header lock that increases retention force between the plug and header upon mating. Despite its small 2.2mm pitch, the connector boasts a high voltage rating of 350V and can carry currents of up to 5 amps per pin (with 22AWG wire), making it ideal for power-hungry yet space-constrained devices. Key design advantages include a one-piece molded header to prevent solder wicking and the use of highly conductive materials for low contact resistance. The DF61 Series is well-suited for a wide range of portable and digital equipment, including laptop and tablet computers, digital cameras, LED lighting, and power supply units, offering a robust and reliable power connection solution.

 

Hirose DF61 Connector

 

 

Wire-to-Board Swing-Lock Connector for Low-Profile Power Source

 

  • Reinforced Swing Lock Structure
  • Header Lock Improves Plug Retention
  • Compact Size- High Voltage
  • Solder Wicking Prevention
  • High Current of MAX 5 Amps(22AWG)

 

 

Specifications

 

Connector Type Header, Socket, Contact Number of Positions 2
Safety Standards UL, C-UL/CSA Mounting Pitch 2.2 mm
Rated Current 3.2,5.0 A Connector Length 3.68, 5.1mm
Rated Voltage(AC) AC 350.0V Connector Height 2.18, 2.26mm
Rated Voltage(DC) DC 350.0V Mounting Side Standard on-Board
Number of Rows(Interface) 1 Connector Orientation Straight
Contact Pitch 2.2 mm Contact Plating Tin
Connector Width 6.29, 7.35mm Housing Color Red, Beige, White, Yellow
Mounting Style SMT Recommended Wire Type Discrete wire
Wire Termination Method Crimping Recommended Max.Wire Size  (AWG) 22, 26
Recommended PCB Thickness 1.0 mm Max. Recommended Min.Wire Size  (AWG) 26, 28
Operating Temperature Max. 105℃ Operating Temperature Min. -55℃

 

 

Straight Header (SMT) Connector

 

Straight Header (SMT) size
Part No. HRS No. No.of contacts Color
DF61-2P-2.2V(21) 666-5001-121 2 Red
DF61-2P-2.2V(22) 666-5001-122 2 Yellow
DF61-2P-2.2V(23) 666-5001-123 2 Beige

 

 

Socket Connector

 

Socket size
Part No. HRS No. No.of contacts Color
DF61-2S-2.2C(11) 666-5002-411 2 Red
DF61-2S-2.2C(12) 666-5002-412 2 Yellow
DF61-2S-2.2C(13) 666-5002-413 2 White

 

 

Terminal

 

Crimp contact
Part No. HRS No. Finish Applicable Wire (Tin Plated Annealing Copper Wire) (Note 1)
UL Style AWG Wire Construction Sectional  Area Jacket Diameter (Note  2)
DF61-2226SCF(41) 666-5004-041 Tin plated 10368 22 AWG
24 AWG
26 AWG
17cores/0.16mm
11cores/0.16mm
7cores/0.16mm
0.342mm²
0.221mm²
0.141mm²
0.98~1.3mm(1.26mm)
0.98~1.3mm(1.11mm)
0.98~1.3mm(0.98mm)
DF61-2628SCF 666-5005-200 Tin plated 10368 26 AWG
28 AWG
7cores/0.16mm
7cores/0.127mm
0.141mm²
0.089mm²
0.88~0.98mm(0.98mm)
0.88~0.98mm(0.88mm)
  • Note 1: For applicable cables other than those listed above, refer to the Crimp Condition Table. Crimp Condition Table is available on the product web page. 
  • Note 2: The wire with jacket diameter in parentheses is only suitable for crimping with a hand tool.

 

 

Applications

 

  • Digital Cameras
  • Digital Video Cameras
  • LED Lighting Modules
  • Laptop Computers
  • Tablet Computers
  • Portable Medical Monitors
  • Internal Power Supply Boards
  • Drones and UAVs
  • Portable Audio/Video Equipment
  • Handheld Gaming Devices

 

 

Support Custom Wire Harness Assembly

 

  • Connectors: 2P.
  • Wire Gauge:
    • depends on your needs
    • recommend by us
  • Wire Colors: Available in a wide range including white, black, red, yellow, blue, green, brown, orange, purple, grey, and more.
  • Wire Length: Fully customizable to your specifications.
  • Wiring Diagram: Tailor-made to meet your project needs.
  • Custom type:
    • Send drawing to customize.
    • Send a sample to customize.
    • Tell us as many details as possible to customize.
  • Minimum Order: 200 pieces per order.

 

Hirose DF61 wire harnesss

 

 

Customize Your Wire Harness

 

Send your sample or drawing/schematic for quote price→ Feedback with quotation(1~3 days) → Confirm quotation → Arrange sample you for approval→ [Make mold if needed (7 days) →Mold test] → Making samples(1~3 days)→ Samples test(Approval) → place order for Mass production(2~3 weeks)→ Quality checking→ Packing → Delivery → After Service → Repeat Order.