JST HYV Connector, Wire to Board, Custom Wire Assembly
JST HYV Connector, Wire to Board Type
The JST HYV Connector is a 5.0 mm pitch wire-to-board connector specifically designed to enhance reliability and safety in large current circuit connections. It features a box-shaped contact structure, effectively safeguarding against external forces and minimizing the risk of incomplete mating during operation. To ensure error-free assembly, it includes four distinct key patterns, preventing mismatched insertion when multiple connectors of the same model are used. Additional highlights include a secure locking structure, inertia lock mechanism, and compatibility with retainer mounting for added stability. The header is also designed to accommodate potting processes, making it versatile for demanding applications.
Specifications
- Connector type: Wire to Board, Disconnectable Crimp style
- Connector pitch: 5.0mm
- Current rating: 10 A AC, DC (Refer to the table below.)
- Voltage rating: 300 V AC, DC
- Temperature range: -30℃ to +105℃ (including temperature rise in applying electrical current)
- Contact resistance: Initial value/ 10 mΩ max, After environmental tests/ 20 mΩ max.
- Insulation resistance: 1,000 MΩ min.
- Withstanding voltage: 1,500 VAC/minute
- Applicable wire
- 21 type: Conductor size: AWG #22 to #18, Insulation O.D.: 1.8 mm to 2.7 mm,
- 41 type: Conductor size: AWG #18 to #16, Insulation O.D.: 2.3 mm to 3.0 mm, when mounting a retainer: 2.3 mm to 2.9 mm)
- Applicable PC board thickness: 1.6 mm
Current unit: A
| No.of circuits | Wire size(AWG) | |||
| #16 | #18 | #20 | #22 | |
| 2 | 10 | 7 | 5 | 3 |
| 3 | 9 | 7 | 5 | 3 |
| 4 | 9 | 7 | 5 | 3 |
| 6 | 8 | 7 | 5 | 3 |
Note:
- The current rating differs depending on the number of circuits and the wire size used in each connector. The table above lists the current rating as a function of the number of circuits and the wire size.
- Do not branch in parallel current which exceeds the rated current (e.g. more than 10 A in the case of 2 circuits with AWG #16). If branched in parallel, current imbalance or other problems may develop.
- If it is absolutely necessary to branch such a large current in parallel, design the circuits without causing any imbalance and provide an extra margin for each circuit.
Housing
Single-row type
2 Circuits
3 Circuits
4 Circuits
Dual-row type
4 Circuits
6 Circuits
| Type | No. of circuits | Model No. | Q'ty/bag |
| Single-row type | 2 | HYVRP-02V-A-S | 1000 |
| 3 | HYVRP-03V-A-S | 1000 | |
| 4 | HYVRP-04V-A-S | 600 | |
| Dual-row type | 4 | HYVRP-04V-W-A-S | 600 |
| 6 | HYVRP-06V-W-A-S | 600 |
Material: Glass-filled PA 66, UL94V-0, natural
Terminal
| Model No. | Applicable wire | Insulation O.D. (mm) | Q'ty/reel | |
| mm² | AWG# | |||
| SHYVF-21T-M0.5 | 0.33 to 0.83 | 22 to 18 | 1.8 to 2.7 | 4000 |
| SHYVF-41T-M0.5 | 0.83 to 1.25 | 18 to 16 | 2.3 to 3.0 | 3000 |
Material and Finish: Copper alloy, tin-plated (reflow treatment)
Header
Single-row type
2 Circuits
3 Circuits
4 Circuits
Dual-row type
4 Circuits
6 Circuits
| Type | No. of circuits | Model No. | Dimensions(mm) | Q'ty/box | |
| A | B | ||||
| Single-row type | 2 | B02B-HYVSS-A-1 | — | 12 | 150 |
| 3 | B03B-HYVSS-A-1 | 10 | 17 | 100 | |
| 4 | B04B-HYVSS-A-1 | 15 | 22 | 100 | |
| Dual-row type | 4 | B04B-HYVSS-A-1W | — | 12 | 100 |
| 6 | B06B-HYVSS-A-1W | 10 | 17 | 50 | |
Material and Finish
- Post: Copper alloy, copper-undercoated, tin-plated (reflow treatment)
- Wafer: Glass-filled PA 66, UL94V-0
Retainer
| No. of circuits | Model No. | Dimensions(mm) | Q'ty/bag | |
| A | B | |||
| 2 | HYVS-02V | 一 | 12 | 2000 |
| 3 | HYVS-03V | 10 | 17 | 2000 |
| 4 | HYVS-04V | 15 | 22 | 1000 |
Material: Glass-filled PA 66, UL94V-0, natural
Support Custom Wiring Harness Assembly
- Connector: 2, 3, 4, 6pin
- Wire gauge: 16 - 22AWG
- Wire length: as long as your needs
- Wire color: white, black, red, yellow, grey, blue, green, purple, orange, brown, etc.
- Custom type:
- wire to wire
- wire to tinned end
- wire to open end
- wire to any suitable connectors
- Minimum Order: 100 pieces per order.
Customize Your Wire Harness
Send us your sample or drawing/schematic for quote price→ Feedback with quotation(1~3 days) → Confirm quotation → Arrange sample you for approval→ [Make mold if needed (7 days) →Mold test] → Making samples(1~3 days)→Samples test(Approval) → place order for Mass production(2~3 weeks)→ Quality checking→ Packing → Delivery → After Service → Repeat Order.
