JST PLI Connector, Custom Wire Harness Manufacturer in China
Introduction
The JST PLI series connector is a highly reliable 2.0mm pitch, low-profile board-to-wire solution engineered for demanding applications where space and connection integrity are paramount. Its most critical feature is the innovative inertia lock mechanism, which provides a secure, tactile click upon full mating, effectively preventing incomplete insertion that could lead to operational failures. This positive locking system, combined with the connector's compact height, makes it ideal for high-density, space-constrained PCB designs in consumer electronics, industrial controls, and automotive subsystems. The PLI connector is built to robust specifications, including a 3A current rating, 100V voltage rating, and an operating temperature range of -25°C to +85°C, ensuring stable performance under various environmental stresses. With its ability to accommodate wires from AWG #28 to #22 and a design optimized for standard 1.6mm thick PCBs, the PLI series offers designers a dependable combination of safety, durability, and miniaturization.
Specification
- Connector type: Disconnectable Crimp style connectors
- Connector pitch: 2.0mm
- Current rating: 3A AC, DC (AWG #22)
- Voltage rating: 100V AC, DC
- Temperature range: -25℃ to +85℃ (including temperature rise in applying electrical current)
- Contact resistance:
- Initial value/ 10MΩ max.
- After environmental testing/20mΩ max.
- Insulation resistance:1,000MΩ min.
- Withstanding voltage: 800V AC/ minute
- Applicable wire: AWG #28 to #22
- Applicable PC board thickness: 1.6mm
Housing
2 Circuits
3 Circuits
4, 6 Circuits
5, 7 Circuits
8 Circuits
9, 10 Circuits
| No. of circuits | Model No. | Dimensions (mm) | Q'ty/box | |
| A | B | |||
| 2 | PLIP-02V-S | - | 5.7 | 1000 |
| 3 | PLIP-03V-S | 4.0 | 7.7 | 1000 |
| 4 | PLIP-04V-S | 6.0 | 9.7 | 1000 |
| 5 | PLIP-05V-S | 8.0 | 11.7 | 1000 |
| 6 | PLIP-06V-S | 10.0 | 13.7 | 1000 |
| 7 | PLIP-07V-S | 12.0 | 15.7 | 1000 |
| 8 | PLIP-08V-S | 14.0 | 17.7 | 500 |
| 9 | PLIP-09V-S | 16.0 | 19.7 | 500 |
| 10 | PLIP-10V-S | 18.0 | 21.7 | 500 |
Material: Glass-filled PBT, UL94V-0, natural
Terminal
| Model No. | Applicable wire | Insulation O.D. (mm) | Q'ty /reel | |
| mm² | AWG# | |||
| SPLI-001T-P0.5 | 0.13 to 0.33 | 26 to 22 | 1 to 1.5 | 10000 |
| SPLI-002T-P0.5 | 0.08 to 0.22 | 28 to 24 | 0.8 to 1.5 | 10000 |
Material and Finish: Copper alloy, tin-plated (reflow treatment)
Header
2 Circuits
3 to 10 Circuits
| No. of circuits | Model No. | Dimensions(mm) | Q'ty/box | |
| A | B | |||
| 2 | B02B-PLISK-1 | 一 | 6.0 | 1000 |
| 3 | B03B-PLISK-1 | 4.0 | 8.0 | 1000 |
| 4 | B04B-PLISK-1 | 6.0 | 10.0 | 500 |
| 5 | B05B-PLISK-1 | 8.0 | 12.0 | 500 |
| 6 | B06B-PLISK-1 | 10.0 | 14.0 | 400 |
| 7 | B07B-PLISK-1 | 12.0 | 16.0 | 350 |
| 8 | B08B-PLISK-1 | 14.0 | 18.0 | 300 |
| 9 | B09B-PLISK-1 | 16.0 | 20.0 | 250 |
| 10 | B10B-PLISK-1 | 18.0 | 22.0 | 250 |
Material and Finish
- Post: Copper alloy, copper-undercoated, tin-plated (reflow treatment)
- Wafer: Glass-filled PA 66, UL94V-0, natural
- RoHS compliance
- This product displays (LFXSN) on a label.
Support Custom Wiring Harness Assembly
- Connector: 2 - 10pin
- Wire gauge: 22 - 28AWG
- Wire length: as long as your needs
- Wire color: white, black, red, yellow, grey, blue, green, purple, orange, brown, etc.
- Custom type:
- wire to wire
- wire to tinned end
- wire to open end
- wire to any suitable connectors
- Minimum Order: 100 pieces per order.
Customize Your Wire Harness
Send us your sample or drawing/schematic for quote price→ Feedback with quotation(1~3 days) → Confirm quotation → Arrange sample you for approval→ [Make mold if needed (7 days) →Mold test] → Making samples(1~3 days)→Samples test(Approval) → place order for Mass production(2~3 weeks)→ Quality checking→ Packing → Delivery → After Service → Repeat Order.
