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Molex CP-2.5 Mini Connector, Custom Wire Harness Manufacturer

Molex CP-2.5 Mini Connector

 

The Molex CP-2.5 Mini Connector System is a reliable and efficient solution for both consumer and industrial applications. With its compact design, it meets the industry requirements while providing electrical and mechanical reliability.

One of the key features of the Molex CP-2.5 Mini Connectors is their space-saving 2.5mm pitch design. This allows for more efficient use of limited space in various devices and systems, making them ideal for compact electronic products.

To ensure secure connections, these connectors are equipped with an internal lock mechanism that ensures wires are fully inserted. Additionally, they feature terminal position assurance (TPA) technology which guarantees complete locking with low insertion force.

With a maximum voltage rating of 250VAC and a maximum current rating of 3A, the Molex CP-2.5 Mini Connectors can handle a wide range of power requirements in different applications. Furthermore, they have an operating temperature range from -40°C to +85°C, allowing them to withstand extreme environmental conditions.

These connectors offer not only excellent performance but also ease of installation due to their user-friendly design. They are designed to be easily plugged in or disconnected without any hassle or risk of damage.

 

Molex CP-2.5 Mini Connectors

 

 

Features

 

  • 2.5mm pitch design, Provides space savings
  • Terminal position assurance (TPA), Ensures wires are fully inserted
  • Interia lock on receptacle housing, Ensures complete, low-insertion-force locking, and Provides a tactile and audible "click" feedback

 

 

Specifications

 

  • 250VAC maximum voltage
  • 3A maximum current
  • 20mΩ maximum low-level contact resistance
  • 1KVAC dielectric withstanding voltage
  • 1000MΩ minimum insulation resistance
  • 30 cycles maximum durability
  • -40°C to +85°C operating temperature range

 

 

Molex CP-2.5 Mini Connector P/N and Specs

 

Series Old Part Number New Part Number Number of Positions Pitch Number of Rows Mounting Style Contact Gender Datasheet
500592 500592-0200 5005920200 2 2.5 mm (0.098 in) 1 Row Cable Mount / Free Hanging Socket (Female) https://www.molex.com/en-us/products/part-detail/5005920200?display=pdf
500593 500593-0200 5005930200 2 2.5 mm (0.098 in) 1 Row Cable Mount / Free Hanging Socket (Female) https://www.molex.com/en-us/products/part-detail/5005930200?display=pdf
500593 500593-0300 5005930300 3 2.5 mm (0.098 in) 1 Row Cable Mount / Free Hanging Pin (Male) https://www.molex.com/en-us/products/part-detail/5005930300?display=pdf
500592 500592-0300 5005920300 3 2.5 mm (0.098 in) 1 Row Cable Mount / Free Hanging Socket (Female) https://www.molex.com/en-us/products/part-detail/5005920300?display=pdf
500592 500592-0400 5005920400 4 2.5 mm (0.098 in) 1 Row Cable Mount / Free Hanging Socket (Female) https://www.molex.com/en-us/products/part-detail/5005920400?display=pdf
500593 500593-0400 5005930400 4 2.5 mm (0.098 in) 1 Row Cable Mount / Free Hanging Pin (Male) https://www.molex.com/en-us/products/part-detail/5005930400?display=pdf
500593 500593-0500 5005930500 5 2.5 mm (0.098 in) 1 Row Cable Mount / Free Hanging Pin (Male) https://www.molex.com/en-us/products/part-detail/5005930500?display=pdf
500592 500592-0500 5005920500 5 2.5 mm (0.098 in) 1 Row Cable Mount / Free Hanging Socket (Female) https://www.molex.com/en-us/products/part-detail/5005920500?display=pdf
500593 500593-0600 5005930600 6 2.5 mm (0.098 in) 1 Row Cable Mount / Free Hanging Pin (Male) https://www.molex.com/en-us/products/part-detail/5005930600?display=pdf
500592 500592-0600 5005920600 6 2.5 mm (0.098 in) 1 Row Cable Mount / Free Hanging Socket (Female) https://www.molex.com/en-us/products/part-detail/5005920600?display=pdf

 

 

CP-2.5 Mini Connector Applications

 

Industrial/Industrial Automation

 

The Molex CP-2.5 Mini Connector is widely used in industrial settings due to its reliability and compact size. In industrial automation systems, it play a crucial role in connecting sensors, controllers, and actuators, ensuring precise control and communication between machines. It's also an ideal choice for robotic systems, conveyors, and motor-driven devices, where compact and reliable connections are essential for maintaining operational efficiency.

 

  • HVAC Systems:
    Heating, Ventilation, and Air Conditioning (HVAC) systems require reliable connectors that can withstand fluctuating temperatures and environmental conditions. The CP-2.5 Mini Connector is used in various HVAC components, such as thermostats, control boards, and temperature sensors, ensuring stable connections that contribute to the energy efficiency and reliability of these systems.

 

  • Copiers:
    In office automation equipment like copiers and printers, where multiple mechanical and electrical systems must work in harmony, the CP-2.5 Mini Connector is often found connecting internal components, such as motors, sensors, and circuit boards. Its compact form factor makes it ideal for these densely packed devices, ensuring consistent electrical performance.

 

  • Vending Machines:
    In the retail and commercial sectors, vending machines rely on connectors like the CP-2.5 Mini for interfacing payment modules, dispensing mechanisms, and user interface systems. These connectors enable seamless communication between the machine's components, ensuring smooth and efficient operation.

 

Consumer/Home Appliances

 

The Molex CP-2.5 Mini Connector is also popular in a variety of consumer products, particularly in home appliances where compact and durable connectors are essential for everyday use.

 

  • White Goods:
    For major household appliances, such as refrigerators, washing machines, and dishwashers, the CP-2.5 Mini Connector provides a dependable link between internal systems like motors, sensors, and control boards. Its durability ensures that these appliances operate efficiently and safely over long periods of use.

 

  • Water Heaters:
    In water heaters, both electric and gas types, this connector can be found linking control circuits, thermostats, and sensors. Its robust design ensures consistent performance in potentially high-moisture and high-temperature environments, helping maintain system reliability and user safety.

 

Please note this list is not exhaustive and represents just a few of the more common applications for the Molex CP-2.5 Mini Connector. Its versatility and reliability make it suitable for a wide range of other industries and products where compact, secure electrical connections are required.

 

 

Support Custom Wire Harness Assembly

 

  • Connectors series: 500592, and 500593.
  • Connector circuits: 2 - 6 Pins
  • Wire Gauge: 28AWG - 22AWG
  • Wire Colors: Available in a wide range including white, black, red, yellow, blue, green, brown, orange, purple, grey, and more.
  • Wire Length: Fully customizable to your specifications.
  • Wiring Diagram: Tailor-made to meet your project needs.
  • Custom type: 
    •  Wire both ends with the same connector, same orientation
    •  Wire both ends with the same connector, opposite orientation
    •  Wire one side connector, another side open-end
    •  Wire one side connector, another side tinned end
    •  Other types
  • Minimum Order: 100 pieces per order.

 

Molex CP-2.5 Mini Connector wire

 

 

Customize Your Wire Harness

 

Send your sample or drawing/schematic for quote price→ Feedback with quotation(1~3 days) → Confirm quotation → Arrange sample you for approval→ [Make mold if needed (7 days) →Mold test] → Making samples(1~3 days)→ Samples test(Approval) → place order for Mass production(2~3 weeks)→ Quality checking→ Packing → Delivery → After Service → Repeat Order.