Molex Compactus Connector, Custom Wire Harness Manufacturer

Molex Compactus Connector

The Molex Compactus Sealed Hybrid Connector System is a cutting-edge solution designed to deliver robust and reliable connectivity for demanding applications, particularly in high-vibration environments such as automotive engine compartments and other harsh industrial conditions. With an IP69K rating, these connectors offer exceptional protection against dust and water ingress, ensuring optimal performance even in extreme settings. The system features a versatile range of headers, receptacles, terminals, and wire dress covers to accommodate diverse application needs. Headers are available with 128, 146, and 186 circuits, while receptacles offer configurations of 48, 66, 72, 80, and 114 circuits. Terminal options include sizes of 0.50mm, 1mm, and 2.80mm, providing a flexible platform for both power and signal transmission. Designed with high-density configurations, the Compactus system maximizes space efficiency without compromising performance, making it ideal for modern, compact designs. Operating seamlessly in temperatures ranging from -40°C to +120°C, this series combines advanced miniaturization with rugged reliability to meet the evolving demands of automotive and industrial applications.

Molex Compactus Connector Features

• Resists heat and vibration for high performance within harsh engine environments
• Left and right flexible cable outlet directions provide designed-in flexibility for mounting into dense spaces
• 3 terminal sizes are available in a single connector, enabling more efficient transmission of low, medium, and high current
• 3 header sizes and 5 receptacle sizes offer various combinations in modularity and design flexibility
• Short and long wire dress cover options permit closer clearances and improved real estate optimization
• 0.50mm terminal system can reduce interface area by 20% compared with conventional 0.64mm products
• Designed for thin wires to aid in weight reduction, which can help lower emissions
• Number of circuits
  • Headers: 128, 146, and 186
  • Receptacles: 48, 66, 72, 80, and 114
• 0.50mm, 1mm, and 2.80mm terminal sizes
• 0.30mm² to 2.50mm² wire size
• IP69K-rated grommet seal
• Pre-lock independent secondary lock (ISL)
• -40°C to +120°C operating temperature range

Compactus Connector Specifications Chart

Compactus Connector Applications

Automotive Applications

Engine Control Unit (ECU) Modules

Compactus connectors provide secure and reliable connections to manage engine performance and emissions, ensuring communication between sensors and the central processing unit.

Motor Control Unit (MCU) Modules

Critical for electric and hybrid vehicles, these connectors facilitate connections in systems that drive electric motors, providing seamless operation and robust power delivery.

Chassis Control Unit Modules

Used for stability control, braking systems, and steering systems, these connectors ensure precise control and safe vehicle operation.

Zonal Control Units

As vehicles evolve with zonal architectures, Compactus connectors integrate wiring within zones, minimizing cable complexity while supporting advanced communication protocols.

Battery Packs

These connectors provide secure and weatherproof connections for managing high-voltage battery systems, critical in hybrid and electric vehicles.

Transmission Controllers

Enable reliable communication and control for automatic and manual transmissions, ensuring efficient power delivery and gear management.

Suspension Controllers

Integrated into systems like adaptive suspension, these connectors ensure smooth operation and responsiveness to road conditions.

Electronically Controlled Parking Brakes (EPB)

Compactus connectors support the integration of electronic parking systems, providing reliable performance under various environmental conditions.

Hybrid Electric Vehicle (HEV) and Electric Vehicle (EV) Inverters

Designed to withstand high temperatures and voltages, they connect power inverters responsible for converting DC to AC in HEVs and EVs.

Body Electronics

Applications include door locks, windows, mirrors, and other body controls where sealing and compact design are critical.

Illumination Control Systems

Compactus connectors provide secure connections for LED and traditional lighting systems, enabling efficient control and energy management.

Junction/Fuse Boxes

Used for distributing power and protecting circuits, these connectors ensure reliable integration in the vehicle’s electrical architecture.

Automatic Doors

Facilitates secure connections for motorized door systems, including sliding and swing doors in luxury and commercial vehicles.

Commercial Vehicle Applications

Vehicle Control Unit (VCU) Modules

Ensures reliable control and communication in trucks, buses, and specialized vehicles.

Door Control Unit (DCU) Modules

Critical for public transportation systems, these connectors support door opening and closing mechanisms under heavy use conditions.

Construction/Agriculture Machinery

Compactus connectors withstand harsh environmental conditions, including dust, moisture, and vibration, making them ideal for heavy-duty machinery like excavators, tractors, and combines.

Motorcycles

Used in systems like lighting, ignition, and ABS, these connectors ensure compact and weatherproof connections suitable for smaller vehicles.

This is not an exhaustive list of applications for the Molex Compactus Sealed Hybrid Connectors. The versatility, durability, and compact design of these connectors allow them to be adapted to a wide range of use cases across automotive, commercial, and industrial sectors. Their high-performance sealing and hybrid configuration make them particularly suitable for environments demanding high reliability and ruggedness.

Support Custom Wire Harness Assembly

• Connector circuits: 48 - 114 Pin
• Wire Gauge: 0.30mm² to 2.50mm², depends on real needs
• Wire Colors: Available in a wide range including white, black, red, yellow, blue, green, brown, orange, purple, grey, and more.
• Wire Length: Fully customizable to your specifications.
• Wiring Diagram: Tailor-made to meet your project needs.
• Custom type: Fully customizable to your specifications.
• Minimum Order: 50 pieces per order.

Customize Your Wire Harness

Send your sample or drawing/schematic for quote price→ Feedback with quotation(1~3 days) → Confirm quotation → Arrange sample you for approval→ [Make mold if needed (7 days) →Mold test] → Making samples(1~3 days)→ Samples test(Approval) → place order for Mass production(2~3 weeks)→ Quality checking→ Packing → Delivery → After Service → Repeat Order.