Molex DuraClik Connector, Custom Wire Harness Manufacturer

Molex DuraClik Connector

Molex DuraClik SMT Wire-to-Board Connectors represent a significant advancement in connector technology, specifically engineered to excel in high-vibration and high-temperature environments. With a compact 2.00mm pitch, this series offers a versatile range of configurations, accommodating 2 to 15 circuits and available in both tin- and gold-plating options to enhance conductivity and corrosion resistance. Designed with terminal retainer options, DuraClik connectors ensure exceptional electrical contact reliability and robust mating retention, setting a new standard compared to competitive models. Notably, the ISL and TPA versions are capable of operating in extreme conditions, with temperature ratings reaching up to +125°C, making them suitable for demanding automotive passenger compartment applications. The TPA version features an innovative Interia Lock mechanism, which increases insertion force during initial mating, providing an extra layer of security and assurance for critical connections. These advancements make Molex DuraClik connectors an ultimate choice for manufacturers seeking reliable and space-efficient solutions in their electronic designs.

Molex DuraClik Conntor Features

• Inner positive-lock design
  • Provides secure mating and space savings; prevents latch breakage from wire tangling
• “Click” sound when mated
  • Audible mating confirmation
• Wide solder tabs designed and tested to SAE Automotive vibration standards
  • Provides secure PCB retention that can withstand upward pull force of 100N (10kgf) to meet automotive vibration requirements
• Independent Secondary Lock (ISL) terminal retainer
  • Provides up to 50N of terminal retention force and helps position terminals while meeting stringent automotive requirements
• Terminal Position Assurance (TPA) terminal retainer
  • Provides up to 20N of terminal retention force and secures terminal positioning
• Enclosed contact design
  • Protects contact against dust and debris; avoids tangling during harness assembly
• Operating temperatures up to +125°C (ISL and TPA versions)
  • Meet high-level automotive passenger compartment requirements
• Open area for direct pick-and-place assembly
  • Supports automated board placement without the need for Kapton tape
• Gold-plated terminal option
  • Higher durability for repeat mating cycling
• Inertia lock (TPA version)
  • Requires higher insertion force during the earlier part of mating to help confirm a secure connection

DuraClik Conntor Specifications

Sort by the number of circuits.

DuraClik Conntor Applications

Automotive Applications

• Headlights: Ensures secure connections for lighting systems, enhancing visibility and safety.
• Rear Combination Lamps: Facilitates reliable wiring for tail lights, brake lights, and turn signals.
• Steering Switches: Supports electrical signals for integrated steering wheel controls.
• Gearshifts: Connects electronic gearshift systems for improved vehicle performance.
• Meter Systems: Provides accurate connectivity for dashboards and instrumentation displays.
• Door Modules: Enables seamless communication for power windows, locks, and mirrors.
• Navigation Systems: Supports the connectivity of GPS and infotainment systems for enhanced user experience.
• Rearview Mirrors: Connects electrical components such as cameras and lighting in advanced mirror systems.
• Seat Adjusters: Facilitates power adjustments for enhanced passenger comfort.
• Sensors: Connects various vehicle sensors, including those for safety and performance monitoring.

Electric Vehicle (EV) Applications

• Battery Management Systems (BMSs): Ensures reliable connectivity for monitoring and managing battery performance and safety.
• Inverter Fastener Components: Supports critical connections for power conversion systems in EVs.
• Vehicle Connectivity: Facilitates robust data and power connections for vehicle-to-vehicle and vehicle-to-infrastructure communication.
• Telematics Modules: Connect components for real-time data transmission related to vehicle performance and diagnostics.
• Head-Up Displays: Supports the electrical systems that project essential information onto the windshield for driver convenience.

Commercial Vehicle Applications

• Tractors: Ensures reliable connectivity for agricultural machinery, enhancing operational efficiency.
• Cranes: Supports electrical systems for safety and control in heavy lifting equipment.
• Industrial Machinery: Connects components in manufacturing and processing equipment for robust performance.

Consumer Applications

• White Goods: Provides reliable connections in appliances such as refrigerators, washing machines, and dishwashers.
• LED Lighting: Facilitates secure connections for energy-efficient lighting systems in residential and commercial applications.
• Induction Heating Cooking Heaters: Connect control systems for precise cooking applications.
• Vending/Gaming Machines: Ensures reliable connectivity for operation and payment systems in entertainment and vending applications.

This list represents some of the more common uses of Molex DuraClik Wire-to-Board Connectors, showcasing their versatility across various sectors. Their robust design and reliable performance make them a preferred choice for both current and emerging applications.

Support Custom Wire Harness Assembly

• Connectors series: 502351, 505151, and 560123.
• Connector circuits: 2 - 15 Pins
• Wire Gauge: 22 - 30AWG
• Wire Colors: Available in a wide range including white, black, red, yellow, blue, green, brown, orange, purple, grey, and more.
• Wire Length: Fully customizable to your specifications.
• Wiring Diagram: Tailor-made to meet your project needs.
• Custom type: Fully customizable to your specifications.
• Minimum Order: 200 pieces per order.

Customize Your Wire Harness

Send your sample or drawing/schematic for quote price→ Feedback with quotation(1~3 days) → Confirm quotation → Arrange sample you for approval→ [Make mold if needed (7 days) →Mold test] → Making samples(1~3 days)→ Samples test(Approval) → place order for Mass production(2~3 weeks)→ Quality checking→ Packing → Delivery → After Service → Repeat Order.