Molex Mini-Lock Connector, Custom Wire Harness Manufacturer

Molex Mini-Lock Connector

The Molex Mini-Lock 2.5 Connectors offer a robust wire-to-board solution, tailored for a wide range of industry-standard applications with a 2.50mm pitch. Designed for versatility and reliability, these connectors include a four-point contact system, which enhances electrical integrity and ensures stable connections even in demanding conditions. With high guide walls that facilitate easy and precise mating, the Mini-Lock 2.5 series minimizes potential misalignments during assembly, providing a reliable fit for straight and right-angle headers. Equipped with Terminal Position Assurance (TPA), these connectors ensure full wire insertion and resist accidental disconnection, essential in applications exposed to vibration or movement. Additionally, potting capabilities enhance durability against shocks, moisture, and corrosive elements, extending the lifespan and reliability of printed circuit boards (PCBs). Available in options with glow wire compliance, the series also addresses safety requirements in the home appliance market, reducing fire risks. Ideal for consumer electronics, automotive, and industrial applications, the Mini-Lock 2.5 Connectors deliver a reliable, secure connection solution for critical and high-stress environments.

Mini-Lock Connector Features

• 2.50mm pitch
• 250V rated voltage
• 2 to 15 circuits
• Up to 5A current
• -40°C to +105°C operating temperature range
• The 4-point contact design provides electrical reliability
• Potting-capable headers available
• Glow wire capable
• Thumb-latch locking feature allows easy mating and unmating
• Fully shrouded headers protect the pins
• TPA ensures wires are fully inserted
• High guide walls facilitate mating
• Natural and black housings are available for color-coding

Mini-Lock Connector Specifications Chart

Mini-Lock Connector Applications

Home Appliance

The Molex Mini-Lock Connectors are frequently utilized in high-performance home appliances, where a stable and reliable power connection is crucial. Some common applications include:

• Refrigerators: Reliable connections are essential to support efficient cooling, internal lighting, and digital displays in modern refrigerators.
• Washers and Dryers: These connectors handle the power demands of washers and dryers, maintaining stable connections even in high-vibration environments.
• Air Conditioners: They provide secure connections to control panels, fans, and compressors, ensuring uninterrupted airflow and cooling.

Consumer Electronics

In the consumer electronics sector, Molex Mini-Lock Connectors support various devices requiring dependable connections. Typical applications include:

• Fitness Equipment: These connectors provide power to electronic controls, screens, and sensors, which are critical for modern treadmills, exercise bikes, and smart workout systems.
• Gaming Machines: In gaming devices, Mini-Lock Connectors offer stable connections to power boards, lighting, and interface controls.
• Security Systems: From surveillance cameras to control panels, these connectors help ensure reliable connections for consistent monitoring and security.

Industrial

In industrial settings, Molex Mini-Lock Connectors are applied in equipment where vibration resistance and high current handling are vital. Notable uses include:

• Automation Equipment: These connectors are commonly found in robotics and automated systems, powering control units, sensors, and motor drives.
• Vending Machines: They provide stable power to various internal mechanisms, including product dispensing systems, payment processors, and digital displays.

Automotive

Automotive systems demand connectors that can endure the demands of vehicle environments, including exposure to heat, vibration, and occasional moisture. Molex Mini-Lock Connectors are suitable for:

• Interior/Exterior Lighting: They are widely used in both ambient lighting systems inside vehicles and exterior lighting like headlights and tail lights.
• Audio Equipment: In-car audio systems rely on these connectors for secure power and data connections to amplifiers, speakers, and control units.
• Navigation Systems: Navigation and infotainment systems use Mini-Lock Connectors to ensure seamless power to displays, control interfaces, and processing units.

This overview highlights some prevalent applications of Molex Mini-Lock Connectors. However, their utility extends beyond this list, as they are highly adaptable and support various power and signal needs across many other industries and applications.

Support Custom Wire Harness Assembly

• Connector circuits: 2 - 15Pin
• Wire Gauge: 20 - 28AWG, depending on real needs
• Wire Colors: Available in a wide range including white, black, red, yellow, blue, green, brown, orange, purple, grey, and more.
• Wire Length: Fully customizable to your specifications.
• Wiring Diagram: Tailor-made to meet your project needs.
• Custom type: Fully customizable to your specifications.
• Minimum Order: 100 pieces per order.

Customize Your Wire Harness

Send your sample or drawing/schematic for quote price→ Feedback with quotation(1~3 days) → Confirm quotation → Arrange sample you for approval→ [Make mold if needed (7 days) →Mold test] → Making samples(1~3 days)→ Samples test(Approval) → place order for Mass production(2~3 weeks)→ Quality checking→ Packing → Delivery → After Service → Repeat Order.