Molex Mini50 Unsealed Connector, Custom Wire Harness Manufacturer

Molex Mini50 Unsealed Connector

The Molex Mini50 Connection System offers a highly efficient solution for vehicle applications, delivering 50% space savings compared to standard USCAR 0.64mm connectors. Available in both sealed and unsealed versions, Mini50 connectors come in single- and dual-row configurations and incorporate compact terminals optimized for low-current electrical circuits. These connectors are designed to address the increasing integration of electronic systems within vehicles, enabling significant reductions in both harness weight and space usage. With its reliable performance, the Mini50 Connection System is ideally suited for use in space-constrained environments, such as infotainment systems, lighting, and HVAC (Heating, Ventilation, and Air Conditioning) applications, where efficient power distribution is essential. This compact design meets the demands of modern automotive manufacturers for lighter, smaller, and more efficient wiring solutions without sacrificing quality or durability.

Mini50 Unsealed Connector Features

• Board alignment and retention features
  • Simplify header PCB placement and retain header to PCB during soldering operations
  • Protect adhesive joints during connector mating and unmating
• Connector Position Assurance (CPA) latch optional
  • Prevents accidental un-mating
• CTX50 terminal wire grip design (0.13 to 0.35mm²)
  • Offers harness manufacturers the ability to reduce wire gauge sizes while maintaining retention strength
  • Provides weight and space
• Female terminal wire grips for wires 0.35mm² and smaller
  • Wire-size reduction: weight, space, and cost savings versus 0.64mm interfaces
• High-performing sealed receptacle using matte-seal design
  • Ideal for sealed applications where an IPX8 rating is required
• High-temperature thermoplastic housings
  • Withstand Infrared (IR) and wave lead-free solder processing per ES-40000-5013 Molex specification, maximum temperature +260°C
• Independent Secondary Lock (ISL) terminal-retention feature
  • Molded into the receptacle housing as one piece for applied cost savings
• Orientation features are molded into the header
  • Either vertical or right-angle orientations are possible, providing wire-routing and module-design flexibility
  • Retain the header to the PCB during the soldering process
• Reduced package sizes
  • Approximately 50% smaller than USCAR 0.64mm unsealed interfaces
• Sealed, round shape design
  • Allows for through-hole harness routing
• The Mini50 Unsealed Connector is the industry’s only interface that meets USCAR 050 standards
  • Provides the industry’s only USCAR 050 selected interface
• Various polarization options
  • Three discrete mechanical, visual, and colored polarizations

Mini50 Unsealed Connector Specifications Chart

Sort by the number of circuits.

Mini50 Unsealed Connector Applications

Automotive

• Cameras and Sensors: The Mini50 connector’s compact size makes it ideal for use in sensor-based systems, such as backup cameras, lane departure warning systems, and other ADAS (Advanced Driver Assistance Systems).
• Instrument Clusters and Navigation Systems: With its high density, this connector is perfect for navigation and dashboard interfaces that require efficient space utilization without compromising performance.
• Exterior Lighting: Supports various lighting systems, including headlamps, taillights, and other exterior lighting applications where reliable connections are essential.
• HVAC Systems: Integrates seamlessly into heating, ventilation, and air conditioning systems to ensure dependable power delivery to climate controls and other HVAC components.
• Headliners and Interior Lighting: Suitable for applications in overhead lighting and control panels located in the headliner area.
• Mirrors (interior and exterior): The Mini50 connector supports the connections for electronic mirror adjustments, heating elements, and signal lights in mirrors.
• Power Steering Systems: Compact yet durable, this connector can handle the demands of electronic power steering controls.
• Entertainment Systems (Radios/DVD): Provides reliable connectivity for in-vehicle entertainment, including radios, DVD players, and multimedia hubs.
• Switches and Controls: Commonly used for wiring switches throughout the vehicle, including seat adjustments, window controls, and other user interfaces.

Commercial Vehicle

• Cameras and Sensors: Essential for supporting the advanced camera and sensor arrays often found in heavy-duty and commercial vehicles, improving safety and operational awareness.
• Instrument Clusters and Navigation Systems: Facilitates clear communication between navigation, fleet management systems, and instrument panels in commercial applications.
• Exterior Lighting: Critical for consistent performance in external lighting systems that are subject to environmental exposure in commercial settings.
• HVAC Systems: Ensures consistent power to the HVAC units, crucial for maintaining comfort in commercial vehicles with extended operational hours.
• Interior Lighting (Headliners): Reliable for interior cabin lighting and controls, an essential feature for driver comfort and visibility.
• Mirrors (interior and exterior): Supports electrical adjustments and heating elements in mirrors, ensuring visibility and functionality.
• Entertainment Systems (Radios): Ideal for powering communication and entertainment devices that are increasingly common in commercial vehicles.
• Switches and Controls: Provides connectivity for various control switches found in commercial vehicle cabins, including HVAC controls, lighting, and operational switches.

The above list provides an overview of some common uses of the Molex Mini50 Unsealed Connector but does not encompass all possible applications. The Mini50's adaptability allows it to be integrated into numerous other applications in automotive and commercial vehicles, making it a versatile choice for both standard and custom wire harness solutions.

Support Custom Wire Harness Assembly

• Connector circuits: 2 - 38 Pin
• Wire Gauge: 22 - 28AWG, depends on real needs
• Wire Colors: Available in a wide range including white, black, red, yellow, blue, green, brown, orange, purple, grey, and more.
• Wire Length: Fully customizable to your specifications.
• Wiring Diagram: Tailor-made to meet your project needs.
• Custom type: Fully customizable to your specifications.
• Minimum Order: 100 pieces per order.

Customize Your Wire Harness

Send your sample or drawing/schematic for quote price→ Feedback with quotation(1~3 days) → Confirm quotation → Arrange sample you for approval→ [Make mold if needed (7 days) →Mold test] → Making samples(1~3 days)→ Samples test(Approval) → place order for Mass production(2~3 weeks)→ Quality checking→ Packing → Delivery → After Service → Repeat Order.