Molex Picoflex Connector, Custom Ribbon Cable Manufacturer

Molex Picoflex Connector

Molex Picoflex Ribbon-Cable Connectors offer a compact, high-performance solution for wire-to-board applications requiring robust power and signal transmission. Designed to excel in environments where flat-flexible connectors fall short, these connectors are perfectly suited for applications such as solar systems, weighing equipment, vehicle infotainment, computer peripherals, telecommunications, and portable medical devices like heart monitors. Supporting circuit sizes ranging from 4 to 26, the Picoflex series is compatible with 1.27mm (.050") industry-standard ribbon cables, ensuring broad adaptability. Its vertical-mating configurations feature a mated height of just 6.40mm (.252"), making it ideal for space-constrained designs. Recent enhancements to the series include the addition of 1.27mm reverse footprint vertical SMT headers, further expanding the versatility of the Picoflex family. With their reliable performance and streamlined form factor, these connectors meet the demands of modern electronic systems while ensuring design flexibility and durability.

Picoflex Connector Features

• High-profile polarizing peg
  • It avoids mismating the header and receptacle
• Available with Tin (Sn) or Palladium Nickel (PdNi) + Gold (Au) flash plated contacts
  • Cost-effective plating solutions for various applications
• High-temperature housing materials
  • Compatible with RoHS lead-free reflow soldering processes up to +260°C
• Reverse PCB footprint SMT headers
  • Provides a second source on existing customer BOMs without the need for PCB re-design
• Electrical
  • 240V voltage rating
  • 1.2A current
  • 15mΩ contact resistance
  • 750VAC dielectric withstanding voltage
  • 1000V min. insulation resistance
• Mechanical 
  • 1.1N per circuit contact resistance force
  • 7N contact retention to housing
  • Tin = 1.7 N; PdNi + Au flash = 1.5N insertion force to PCB
  • 0.25N per circuit unmating force
  • Durability
    • Tin = 30 cycles
    • PdNi + Au flash = 100 cycles 
  • -40°C to +105°C operating temperature range

Picoflex Connector Specifications Chart

Picoflex Connector Applications

Industrial Applications

• Solar Energy Systems: For efficient power connections in photovoltaic systems.
• Weighing Systems: Ensuring accurate data transmission in scales and balance equipment.
• Heating Systems: Used in climate control devices for consistent performance.
• Security Devices and Access Controls: Supporting alarm systems, access panels, and surveillance equipment.
• Industrial Lighting: Enabling compact interconnects in high-performance lighting solutions.
• Advertising Displays: Ideal for LED signage and electronic billboards.
• Power Supplies: Integral to compact and modular power distribution systems.

Automotive Applications

• Car Stereo Systems: High-fidelity connections for audio systems.
• Navigation Systems: Ensuring seamless data transfer for GPS and navigation units.
• In-Car Entertainment: Supporting screens and multimedia hubs.
• Dashboard Applications: Used in control panels and instrument clusters.
• Air-Conditioning Units: Ensuring reliable connections in climate control modules.

Medical Applications

• Portable Heart Monitors: Enabling compact and efficient designs for wearable health monitors.
• Patient Monitors: Providing reliable interconnects in vital sign monitoring equipment.
• Blood Analyzers/Testers: Used in laboratory and point-of-care diagnostic devices.
• Testers: Integral to calibration and medical testing equipment.

Multimedia Applications

• CD Players and LCD Projectors: For efficient data transmission in audio-visual devices.
• Satellite Receivers: Ensuring signal connectivity in set-top boxes and receivers.
• Televisions and Set-Top Boxes: Offering reliable connections for high-definition displays.

Consumer Applications

• Office Equipment: Used in copiers, printers, and other business devices.
• Vending Machines: Supporting compact internal systems for dispensing units.
• Smart Card Readers: Integral to card reading mechanisms in payment terminals.
• Home Appliances: From kitchen gadgets to entertainment devices, Picoflex connectors ensure consistent performance.

The Molex Picoflex Ribbon-Cable Connectors are versatile components used in industries ranging from industrial automation to consumer electronics, automotive systems, medical devices, and multimedia applications. They are highly regarded for their compact design, signal reliability, and resilience to harsh environments. Also, this is not an exhaustive list of applications. The connectors are suitable for a broader range of use cases depending on specific design and system requirements.

Support Custom Ribbon Cable Assembly

• Connector circuits: 4 - 26Pin
• Wire Gauge: 26 - 28AWG, depends on real needs
• Wire Colors: grey + red.
• Wire Length: Fully customizable to your specifications.
• Custom type: Fully customizable to your specifications.
• Minimum Order: 100 pieces per order.

Customize Your Ribbon Cable

Send your sample or drawing/schematic for quote price→ Feedback with quotation(1~3 days) → Confirm quotation → Arrange sample you for approval→ [Make mold if needed (7 days) →Mold test] → Making samples(1~3 days)→ Samples test(Approval) → place order for Mass production(2~3 weeks)→ Quality checking→ Packing → Delivery → After Service → Repeat Order.