Molex PowerWize, PowerWize BMI Connector, Custom Wire Harness Manufacturer

Molex PowerWize and PowerWize BMI Connector

The Molex PowerWize High-Current Interconnect System is a robust solution designed to efficiently distribute power across diverse applications, supporting both wire-to-board and wire-to-busbar configurations. This versatile system features two-circuit headers and receptacle housings available in two sizes: a 6mm option capable of handling up to 120A and an 8mm option rated for up to 175A. Its design includes mechanically keyed and color-coded versions, ideal for systems requiring multiple headers on a single board, ensuring proper connections and preventing mismatched cable assemblies during integration. The screw-mount headers offer flexibility by securely attaching to PCBs or busbars, enhancing reliability in high-power environments. Engineered to meet the demands of industrial automation, alternative energy systems, data centers, test and measurement equipment, and telecommunication infrastructure, the PowerWize system combines high performance with ease of use, making it an indispensable choice for power delivery in advanced electronic designs.

PowerWize Connector Features

• Capable of delivering up to 175A per circuit
• Color-coded and mechanically keyed header and receptacle housing options prevent mismating during system integration
• Crimp contact options available that crimp to 1/0AWG, 2AWG, 4AWG, 6AWG, 8AWG, and 10AWG wires
• Low contact resistance and low voltage drop design minimize heat generation at the contact interface
• Compact design useful in applications with space constraints
• Screw-mount headers attach to either PCBs or busbars for enhanced manufacturing flexibility

PowerWize and PowerWize BMI Connector Specifications Chart

PowerWize Connector Applications

1. Data Centers

• Enterprise Switches: High-speed networking devices for seamless communication within data centers.
• Servers: Core computing systems requiring efficient power delivery for continuous operation.
• Data Storage: Powering storage arrays that handle vast amounts of sensitive data.
• Power Shelves: Essential components for distributing electricity within server racks.
• Power Distribution Units (PDU): Centralized units that regulate power across multiple devices.
• Uninterruptible Power Supplies (UPS): Backup power systems for mitigating downtime risks.

2. Test and Measurement

• Ensuring stable power delivery in sensitive testing and measurement devices.

3. Industrial Automation

• DC-to-AC Inverters: Converting power for automated machinery.
• AC-to-DC Rectifiers: Supporting industrial power conversion systems.
• Factory Equipment: Delivering power to advanced automation tools and robotics.

4. Alternative Energy

• Battery Farms: Managing energy storage for renewable power grids and large-scale systems.

5. Telecommunications

• 5G / 6G Radios: Facilitating next-generation wireless connectivity.
• Base Station Equipment: Providing robust connections for cellular communication infrastructure.

Molex PowerWize Connectors are versatile and suitable for a wide range of applications in data centers, industrial automation, alternative energy systems, telecommunications, and test and measurement devices. They enable reliable and efficient power delivery for critical systems, ensuring optimal performance and minimal downtime. Also, this is not an exhaustive list of applications but highlights some of the more common uses of this connector family.

Support Custom Wire Harness Assembly

• Connector circuits: 2Pin
• Wire Gauge: 1/0AWG, 2AWG, 4AWG, 6AWG, 8AWG, and 10AWG wires, depends on real needs
• Wire Colors: Available in a wide range including white, black, red, yellow, blue, green, brown, orange, purple, grey, and more.
• Wire Length: Fully customizable to your specifications.
• Wiring Diagram: Tailor-made to meet your project needs.
• Custom type: Fully customizable to your specifications.
• Minimum Order: 100 pieces per order.

Customize Your Wire Harness

Send your sample or drawing/schematic for quote price→ Feedback with quotation(1~3 days) → Confirm quotation → Arrange sample you for approval→ [Make mold if needed (7 days) →Mold test] → Making samples(1~3 days)→ Samples test(Approval) → place order for Mass production(2~3 weeks)→ Quality checking→ Packing → Delivery → After Service → Repeat Order.