TE PowerTube HVP-HD 1000 Connector, Custom Cable Harness Assembly
PowerTube HVP-HD 1000 Connector
Designed for high-voltage (1000V/300A) applications in industrial and commercial vehicles, this series ensures secure, durable connections. Key features include HVIL (High-Voltage Interlock Loop) and CPA (Connector Position Assurance) for safety, IP67/IP6K9K protection for harsh environments, and PA GF housing for vibration/heat resistance (-40°C to 140°C). Compatible with 35-70 mm² cables, it offers 12 keying codes (A-M) to prevent mismating. Ideal for e-motors, battery packs, power distribution, and heavy-duty systems, it complies with RoHS, ELV, and UL 94V-0 standards. Available in tool-access or finger-access configurations for flexible installation.
Technical Specifications
- Operating Voltage: 1000V AC/DC
- Current Rating: 300A (continuous)
- Protection Rating: IP67 / IP6K9K
- Operating Temperature: -40°C to 140°C
- Contact Type: Socket Contacts
- Keying Options: A, B, C, D, E, F, G, H, J, K, L, M
Applications
- Electric Vehicles: Battery pack integration, motor connections, onboard chargers.
- Industrial Machinery: High-voltage power distribution in construction/agricultural equipment, heavy-duty trucks.
- Other Use Cases: Marine power systems, public transit vehicles, inverter interfaces.
Connector Lists Chart
| P/N | Descriptions | Product Families | Connector & Keying Code | Directive Compliant | Links |
| 1-2394085-2 | Pre-ASSY, Finger Access, Code L | PowerTube | L | EU RoHS, ELV | https://www.te.com/en/product-1-2394085-2.html |
| 2-2394085-5 | Pre-ASSY, Tool Access, Code E | PowerTube | E | EU RoHS, ELV | https://www.te.com/en/product-2-2394085-5.html |
| 2-2394085-6 | Pre-ASSY, Tool Access, Code F | PowerTube | F | EU RoHS, ELV | https://www.te.com/en/product-2-2394085-6.html |
| 2-2394085-4 | Pre-ASSY, Tool Access, Code D | PowerTube | D | EU RoHS, ELV | https://www.te.com/en/product-2-2394085-4.html |
| 1-2394085-3 | Pre-ASSY, Finger Access, Code M | PowerTube | M | EU RoHS, ELV | https://www.te.com/en/product-1-2394085-3.html |
| 2-2394085-8 | Pre-ASSY, Tool Access, Code H | PowerTube | H | EU RoHS, ELV | https://www.te.com/en/product-2-2394085-8.html |
| 2-2394085-3 | Pre-ASSY, Tool Access, Code C | PowerTube | C | EU RoHS, ELV | https://www.te.com/en/product-2-2394085-3.html |
| 2-2394085-7 | Pre-ASSY, Tool Access, Code G | PowerTube | G | EU RoHS, ELV | https://www.te.com/en/product-2-2394085-7.html |
| 2394085-9 | Pre-ASSY, Finger Access, Code J | PowerTube | J | EU RoHS, ELV | https://www.te.com/en/product-2394085-9.html |
| 3-2394085-2 | Pre-ASSY, Tool Access, Code L | PowerTube | L | EU RoHS, ELV | https://www.te.com/en/product-3-2394085-2.html |
| 3-2394085-1 | Pre-ASSY, Tool Access, Code K | PowerTube | K | EU RoHS, ELV | https://www.te.com/en/product-3-2394085-1.html |
| 3-2394085-3 | Pre-ASSY, Tool Access, Code M | PowerTube | M | EU RoHS, ELV | https://www.te.com/en/product-3-2394085-3.html |
| 2394085-1 | Pre-ASSY, Finger Access, Code A | PowerTube | A | EU RoHS, ELV | https://www.te.com/en/product-2394085-1.html |
| 2394085-2 | Pre-ASSY, Finger Access, Code B | PowerTube | B | EU RoHS, ELV | https://www.te.com/en/product-2394085-2.html |
| 2394085-3 | Pre-ASSY, Finger Access, Code C | PowerTube | C | EU RoHS, ELV | https://www.te.com/en/product-2394085-3.html |
| 2394085-7 | Pre-ASSY, Finger Access, Code G | PowerTube | G | EU RoHS, ELV | https://www.te.com/en/product-2394085-7.html |
| 2-2394085-1 | Pre-ASSY, Tool Access, Code A | PowerTube | A | EU RoHS, ELV | https://www.te.com/en/product-2-2394085-1.html |
| 2-2394085-9 | Pre-ASSY, Tool Access, Code J | PowerTube | J | EU RoHS, ELV | https://www.te.com/en/product-2-2394085-9.html |
| 2394085-4 | Pre-ASSY, Finger Access, Code D | PowerTube | D | EU RoHS, ELV | https://www.te.com/en/product-2394085-4.html |
| 2394085-5 | Pre-ASSY, Finger Access, Code E | PowerTube | E | EU RoHS, ELV | https://www.te.com/en/product-2394085-5.html |
| 2394085-6 | Pre-ASSY, Finger Access, Code F | PowerTube | F | EU RoHS, ELV | https://www.te.com/en/product-2394085-6.html |
| 2394085-8 | Pre-ASSY, Finger Access, Code H | PowerTube | H | EU RoHS, ELV | https://www.te.com/en/product-2394085-8.html |
| 1-2394085-1 | Pre-ASSY, Finger Access, Code K | PowerTube | K | EU RoHS, ELV | https://www.te.com/en/product-1-2394085-1.html |
| 2-2394085-2 | Pre-ASSY, Tool Access, Code B | PowerTube | B | EU RoHS, ELV | https://www.te.com/en/product-2-2394085-2.html |
Support Custom Wire Harness Assembly
- Connectors: 1P.
- Wire Gauge:
- depends on your needs
- recommend by us
- Wire Colors: Available in a wide range including white, black, red, yellow, blue, green, brown, orange, purple, grey, and more.
- Wire Length: Fully customizable to your specifications.
- Wiring Diagram: Tailor-made to meet your project needs.
- Custom type:
- Send drawing to customize.
- Send a sample to customize.
- Tell us as many details as possible to customize.
- Minimum Order: 20 pieces per order.
Customize Your Wire Harness
Send your sample or drawing/schematic for quote price→ Feedback with quotation(1~3 days) → Confirm quotation → Arrange sample you for approval→ [Make mold if needed (7 days) →Mold test] → Making samples(1~3 days)→ Samples test(Approval) → place order for Mass production(2~3 weeks)→ Quality checking→ Packing → Delivery → After Service → Repeat Order.
