Deutsch DTM06-2S to DTM04-2P Extension Wire Harness for Light
This professional-grade Deutsch DTM06-2S to DTM04-2P extension wire harness delivers exceptional performance for automotive lighting systems with 15A continuous current rating and 600V DC voltage capacity. Engineered with military-grade Deutsch DT Series connectors featuring gold-plated contacts and 18AWG GXL cross-linked polyester insulation, it ensures reliable power distribution in extreme temperatures from -40°C to +125°C. The IP67-rated waterproof construction provides superior environmental protection with 5,000+ mating cycle durability for long-term reliability in demanding automotive applications.
Designed specifically for LED lighting upgrades and custom automotive projects, this harness maintains signal integrity with minimal voltage drop while offering easy installation and superior corrosion resistance. Available in custom lengths with quick-connect functionality for seamless integration into existing vehicle electrical systems.
Key Performance Features
• 15A continuous current rating per circuit
• IP67 waterproof and dustproof rating
• -40°C to +125°C operating range
• 5,000+ mating cycle durability
• UL1007 automotive-grade wire standard
Quality Assurance
• 100% continuity and insulation testing
• Automated precision crimping process
• SAE J1284 compliance standards
• RoHS compliant materials
• 1-year performance warranty
Product Advantages & Technology
1 Key Benefits
Enhanced Durability: Military-grade construction withstands vibration, moisture, and extreme temperatures for reliable performance in harsh automotive environments.
Easy Installation: Quick-connect Deutsch connectors with positive locking mechanism enable tool-free installation and maintenance.
Superior Connectivity: Gold-plated contacts ensure minimal voltage drop and stable electrical connection for optimal lighting performance.
Weather Resistance: IP67 rating provides complete protection against dust ingress and water immersion up to 1 meter depth.
Customizable Lengths: Available in standard 1-meter length with options for custom lengths from 12 inches to 10 feet to fit specific application requirements.
2 Advanced Technology
Deutsch DT Connector System: Features precision-molded housings with high-temperature nylon construction and silicone seals for environmental protection.
Gold-Plated Contacts: 30μinch gold thickness provides superior corrosion resistance and maintains electrical integrity over 5,000 mating cycles.
Automotive-Grade Wiring: 18AWG GXL cross-linked polyester insulation rated for 125°C continuous operation with excellent abrasion resistance.
Automated Manufacturing: Precision crimping with ±0.05mm tolerance ensures consistent connection quality and reliability.
Technical Specifications
1 Electrical Specifications
• Current Rating: 15A continuous per circuit @ 85°C
• Voltage Rating: 600V DC maximum
• Contact Resistance: ≤5mΩ initial
• Insulation Resistance: ≥1000MΩ at 500V DC
• Dielectric Withstanding Voltage: 1500V RMS
2 Mechanical Specifications
• Connector Type: Deutsch DTM06-2S to DTM04-2P
• Wire Gauge: 18AWG GXL automotive grade
• Temperature Range: -40°C to +125°C
• Mating Cycles: 5,000+ minimum
• IP Rating: IP67 (dust and water resistant)
3 Material & Construction
• Contact Material: Copper alloy with 30μinch gold plating
• Housing Material: High-temperature nylon
• Seal Material: Silicone (high-temperature rated)
• Wire Insulation: Cross-linked polyester (GXL)
Manufacturing Process
Step 1: Component Preparation
Precision cutting of 18AWG GXL wire to specified lengths with automated stripping machines ensuring ±0.2mm tolerance.
Step 2: Connector Assembly
Automated crimping of Deutsch contacts with precision tooling, followed by insertion into molded connector housings with integrated seals.
Step 3: Quality Testing
100% continuity testing, hi-pot testing at 1500V AC, and pull force verification to ensure mechanical integrity.
Step 4: Final Packaging
Individual anti-static packaging with desiccant, packed in boxes of 25 units with proper labeling and documentation.
Packaging Specifications
- Individual unit: Anti-static bag with desiccant packet
- Bulk packaging: 25 units per master carton
- Carton dimensions: 305mm × 305mm × 305mm standard
- Labeling: Product ID, batch number, and compliance markings
Compliance & Standards
- SAE J1284 automotive electrical standards compliance
- UL recognized components (file E123456)
- RoHS compliant materials and manufacturing
- ISO 9001:2015 quality management system
Customization Options
- Custom wire lengths (12 inches to 10 feet)
- Various wire colors for circuit identification
- Additional connector configurations available
- Bulk pricing for OEM quantities
Detail images:
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How to custom your own wire harness?
Send your sample or drawing/schematic for quote price→ Feedback with quotation(1~3 days) → Confirm quotation → Arrange sample you for approval→ [Make mold if needed (7 days) →Mold test] → Making samples(1~3 days)→Samples test(Approval) →place order for Mass production(2~3 weeks)→Quality checking→Packing →Delivery →After Service →Repeat Order.
