What Yazaki Connector we used in our custom wire harness?

In the previous blog, we introduced our custom wire harness by using the Yazaki SWP series connector, and we have known this brand connector of very good quality in automotive connections. but what else series connector does Yazaki have, and what features does it have, in this article, we will introduce this brand and other series connectors, hope this will help you know more about it and our custom wire harness assembly services.

According to the Yazaki latest catalog, they have housing 1388 types, of which wire harness connectors 1265 types, device connectors 102 types, joint connectors 16 types, and others 5 types.

According to the tab size classification. it has:

• 0.5mm(020): 88 types
• 1.0mm(040): 136 types
• 1.4mm(055): 13 types
• 2.3mm(090): 249 types
• 9.5mm(375): 61 types
• 0.64mm(025): 129 types
• 1.2mm(048): 153 types
• 1.5mm(060): 338 types
• 2.8mm(110): 220 types
• 6.3mm(250): 196 types
• 0.8mm(030): 42 type
• 1.3mm(050): 44 types
• 1.8mm(070)134 types
• 4.8mm(187): 78 types
• 8.0mm(312): 34 types

Tab size means male contact table width, like the first type 0.5mm means tab wide is 0.5mm, 020 means 0.02 inch, equal 0.5mm. generally, we call 0.5mm series connector also 020 series connector. others are the same way of naming.

If you want to find a connector sealed or unsealed series connectors, there is another way of classification.

Sealed type

• HS Connectors: 25 types
• 91 Connectors RK Type: 49 types
• 4.8(187) Connectors: 17 types
• 8.0(312)Connectors: 12 types
• YES/YESC Kaizen Connectors: 129 types
• RH Connectors: 25 types
• 1.5(060) Connectors: 27 types
• 2.3Ⅱ(090Ⅱ) Connectors: 86 types
• 9.5(375) Connectors: 13 types
• 1.0Ⅲ(040Ⅲ) Connectors： 4 types
• SWP Connectors: 43 types
• 58 Connectors XType: 22 types
• 58 Connectors Y Type: 16 types

Unsealed type:

• 0.64(025)Connectors：23 types 
• 2.3Ⅱ(090Ⅱ)Connectors: 74 types
• 91 Connectors M-LC Type: 52 types
• 91 Connectors L-Mc Type: 10 types
• YES/YESC Kaizen Connectors: 196 types
• 1.0Ⅲ(040Ⅲ) Connectors: 25 types
• 4.8(187)Connectors: 15 types
• 8.0(312) Connectors13 types
• Rl Connectors: 33 types
• 1.5(060) Connectors: 12 types
• New 250 Connectors: 27 types
• 9.5(375)Connectors: 2 types
• YMT1.2 Connectors: 104 types

Yazaki Connector Applications

1. Automotive Industry

• Wiring Harnesses: Yazaki is a major supplier of automotive wiring harnesses, providing connectors that are used throughout vehicles to connect various electrical components.
• Power and Signal Distribution: These connectors are commonly used in applications where both power and signal need to be transmitted, such as in vehicle lighting systems, infotainment systems, and control modules.
• ECU (Electronic Control Unit): Yazaki connectors are often used in ECUs, which are critical for controlling various vehicle functions, including engine management, transmission, and braking systems.

2. Energy and Infrastructure

• Solar Power Systems: Yazaki connectors are sometimes used in renewable energy applications like solar panel installations for electrical connections and power transmission.
• Smart Grid Systems: These connectors may be used in energy distribution systems to facilitate the transmission of data and power in smart grids.

3. Industrial and Heavy Equipment

• Construction Equipment: Yazaki connectors can be found in heavy equipment such as excavators, loaders, and cranes, where they ensure reliable electrical connections in harsh environments.
• Agricultural Machinery: In farming equipment, Yazaki connectors help ensure the operation of electrical and electronic control systems for enhanced precision and automation.

4. Consumer Electronics

• Appliances: In some home and industrial appliances, Yazaki connectors are used to establish secure electrical connections for powering the devices.
• Telecommunication Equipment: Certain telecom and data transmission equipment also use Yazaki connectors for reliable signal transfer.

5. Marine and Aerospace

• Marine Vessels: For yachts, boats, and other marine applications, Yazaki connectors are chosen for their resilience in moist or corrosive environments.
• Aircraft Systems: In aerospace applications, Yazaki connectors contribute to aircraft wiring and power systems due to their high reliability and durability.

Yazaki Connectors Custom Wire Harnesses Cases

How to customize your cable harness?