PRODUCT
Custom ON OFF Switch DC 5521 5525 male to female 12v Extension Power Cable
Custom wire harness manufacturing is a specialized service that requires expertise and precision. In China, there are many manufacturers who offer this service, but only a few stand out for their exceptional quality and reliability. If you're looking for a custom wire harness manufacturer in China, look no further than our company.
We specialize in creating customized wire harnesses that meet the unique needs of our clients. Our team of experienced engineers and technicians work closely with each client to understand their specific requirements and design a solution that meets those needs perfectly.
One of our most popular products is the Custom ON OFF Switch DC 5521 5525 male to female 12v Extension Power Cable. This cable is designed to provide reliable power extension for various applications such as LED lighting systems, CCTV cameras, and other electronic devices.
Our cables are made from high-quality materials that ensure durability and longevity even under harsh conditions. We use advanced manufacturing techniques to create cables that are not only functional but also aesthetically pleasing.
At our company, we take pride in delivering top-notch products at competitive prices. Whether you need a single cable or thousands of them, we can fulfill your order quickly and efficiently without compromising on quality.
So if you're looking for a trusted custom wire harness manufacturer in China, contact us today!
Custom ON OFF Switch DC 5521 5525 male to female 12v Extension Power Cable
• Integrated ON/OFF switch with LED power indicator
• Gold-plated connectors for corrosion resistance
• IP67-rated dust/waterproof housing
• Tangle-free spiral design (retractable up to 1.5m)
• UL-listed components (UL1007/UL94V-0 compliant)
- Product ID: DC 287
- Connector Type: DC 5521 male to 5525 female
- Voltage Rating: 12V DC maximum
- Current Capacity: 5A continuous (7A peak)
- Wire Gauge: 18AWG tinned copper
- Temperature Range: -20°C to +80°C
- Insulation: Triple-layer PVC (UL94V-0)
- Certifications: RoHS, CE, FCC
Step 2: Automated soldering of tinned copper conductors (lead-free, 260°C)
Step 3: Ultrasonic welding for waterproof seal (IP67 rated)
Step 4: Functional testing (200V hipot test, continuity check)
Step 5: Final inspection under 10x magnification (5,000+ cycle durability test)
Lead Time: 7-10 business days for custom lengths
- ISO 9001: Certified production process (2023 audit passed)
- IPC-A-620: Class 2 assembly compliance (wire harness standard)
- RoHS 3: Lead-free soldering (Pb content <0.1%)
- Hi-pot test (3kV/5mA/60s for dielectric strength)
- Continuity verification (multimeter tested at 20°C)
- Mechanical stress test (5,000 insertion cycles)
- Temperature cycling (-40°C to 85°C, 3 cycles)
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How to custom your own wire harness?
Send your sample or drawing/schematic for quote price→ Feedback with quotation(1~3 days) → Confirm quotation → Arrange sample you for approval→ [Make mold if need(7 days) →Mold test] → Making samples(1~3 days)→Samples test(Approval) →place order for Mass production(2~3 weeks)→Quality checking→Packing →Delivery →After Service →Repeat Order.
