PRODUCT

DC 5.5*2.1mm female socket to panel mount 2pin connector power extension cable

DC 5.5*2.1mm female socket to panel mount 2pin connector power extension cable

Product ID : DC-367

Product Tags : Audio/ Video cable Computer wire and cable Barrel Jack JST Connector Wiring

Product Attributes :

This is a bespoke DC power cable that has been specifically designed to meet the unique needs of one of our valued customers in the USA. Our team has worked tirelessly to create a product that not only meets but exceeds their expectations.

Crafted with precision and care, this custom DC 5.5*2.1mm female socket to panel mount 2-pin connector power extension cable is made from high-quality materials that ensure durability and longevity. It's built to withstand even the toughest conditions, making it perfect for use in a wide range of applications.

Whether you're looking for a reliable power source for your home or business, this custom-designed cable is sure to deliver exceptional performance every time. So why settle for anything less than the best? Choose our custom DC power cable today and experience unparalleled quality and reliability like never before!

Product Description

Custom DC 5.5 * 2.1mm Female Socket to Panel Mount 2-Pin Power Extension Cable

Engineered for industrial and commercial power extension needs, this bespoke DC cable features a precision-molded 5.5×2.1mm female socket paired with a robust panel-mount 2-pin connector. Constructed with 18AWG high-purity tinned copper conductors (0.82mm² cross-section) and dual-layer PVC insulation, it delivers stable 12-24V DC power with <0.5V voltage drop at 3A load. Rigorously tested for 10,000+ insertion cycles, it withstands -20°C to +60°C operating temperatures.

Key Features:
• 5.5×2.1mm female socket (IEC 60130-10 compliant)
• Panel-mount 2-pin male connector (M3 threaded insert)
• 18AWG tinned copper conductors (low resistance)
• 3A max current rating / 24V DC max voltage
• 10,000+ insertion cycle durability

Technical Specifications

Product ID: DC-367
Connector Type: 5.5×2.1mm Female Socket → Panel Mount 2-Pin Male
Conductor: 18AWG Tinned Copper (0.82mm²)
Insulation: Dual-layer PVC (VW-1 rated)
Current Rating: 3A Max (12-24V DC)
Insertion Cycles: 10,000+ (tested per IEC 60512)
Operating Temp: -20°C to +60°C

Production Process

1. Custom Tooling: Precision mold design for socket/connector housing
2. Material Selection: High-purity tinned copper (99.9% conductivity) & flame-retardant PVC
3. Precision Extrusion: Conductor coating & insulation layer extrusion (±0.05mm tolerance)
4. Assembly: Soldering (lead-free, 260°C) + strain relief testing
5. Quality Assurance: Hi-pot test (3000V AC/1min), continuity check, cycle testing

Recommended Applications

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Industrial Equipment

Powering movable machinery components where fixed wiring risks damage

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Audio/Video Systems

Clean power extension for portable mixers, amplifiers, and stage lighting

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Commercial Kiosks

Flexible power access for POS terminals, digital signage, and self-service machines

Performance Advantages

Industrial-Grade Durability

10,000+ insertion cycles tested; PVC jacket resists abrasion, oil, and UV exposure

Stable Power Delivery

18AWG tinned copper minimizes voltage drop (≤0.5V @ 3A); dual-layer insulation prevents short circuits

Secure Panel Mounting

M3 threaded insert with rubber gasket ensures vibration-resistant installation in industrial enclosures

Compliance & Safety

UL94 V-0 rated materials; passes hi-pot (3000V AC) and dielectric strength tests

Connector & Safety Specifications

5.5×2.1mm Female Socket Specs

Pin Configuration: Inner pin (V+) / Outer sleeve (GND)
Contact Material: Brass with gold plating (5μm thickness)
Mechanical Lock: Friction fit with snap-on retention ring

Safety & Compliance

Certified to meet IEC 60335-1 (household appliance safety) and RoHS 3.0 (restriction of hazardous substances). All materials are lead-free, phthalate-free, and compatible with REACH regulations.

Suitable for use in medical devices (with proper isolation) and general industrial environments

✓

Quality Assurance

Each cable undergoes 12-point quality inspection including visual check, continuity test, insulation resistance (≥100MΩ), and 3x functional cycle testing. We provide 24-month limited warranty against manufacturing defects.

Detail images:

How to custom your own wire harness?

Send your sample or drawing/schematic for quote price→ Feedback with quotation(1~3 days) → Confirm quotation → Arrange sample you for approval→ [Make mold if needed (7 days) →Mold test] → Making samples(1~3 days)→Samples test(Approval) →place order for Mass production(2~3 weeks)→Quality checking→Packing →Delivery →After Service →Repeat Order.

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