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Custom 2x2Pin Male Micro-Fit Connector to 12V DC 5.5mm x 2.1mm socket LED Power Cable
Custom 2x2Pin Male Micro-Fit Connector to 12V DC 5.5mm x 2.1mm socket LED Power Cable Custom 2x2Pin Male Micro-Fit Connector to 12V DC 5.5mm x 2.1mm socket LED Power Cable Custom 2x2Pin Male Micro-Fit Connector to 12V DC 5.5mm x 2.1mm socket LED Power Cable Custom 2x2Pin Male Micro-Fit Connector to 12V DC 5.5mm x 2.1mm socket LED Power Cable

Custom 2x2Pin Male Micro-Fit Connector to 12V DC 5.5mm x 2.1mm socket LED Power Cable

Product ID : DC 337
Product Attributes :

Looking for a reliable and experienced custom wire harness manufacturer in China? Look no further than our team! With over 20 years of experience, we specialize in creating high-quality cables and connectors that meet your unique needs.

One of our most popular products is the Custom 2x2Pin Male Micro-Fit Connector to 12V DC 5.5mm x 2.1mm socket LED Power Cable. This cable is designed to provide reliable power to your LED lights, ensuring they stay bright and vibrant for longer.

Our team uses only the highest quality materials and cutting-edge manufacturing techniques to create each cable and connector we produce. We take pride in delivering products that are not only durable but also easy to use, making them ideal for a wide range of applications.

So if you're looking for a trusted partner who can help you create custom wire harnesses that meet your exact specifications, look no further than us! Contact us today to learn more about how we can help you achieve your goals.

Product Description

Custom 2x2Pin Male Micro-Fit Connector to 12V DC 5.5mm x 2.1mm Socket LED Power Cable

Engineered for industrial and commercial LED lighting systems, this precision-engineered power cable integrates 2x2Pin Male Micro-Fit connectors with industry-standard 5.5mm x 2.1mm DC sockets. Constructed with 20AWG oxygen-free copper conductors (rated for 80°C/300V) and UL94V-0 certified insulation, it delivers stable 12V DC power with <0.5V voltage drop at 1A load. Gold-plated contacts and military-spec strain relief ensure 5,000+ mating cycles, making it ideal for high-vibration environments.
Key Features:
• 2x2Pin Male Micro-Fit connector (2.0mm pitch)
• 5.5mm x 2.1mm center-positive DC socket
• 20AWG oxygen-free copper conductors
• UL94V-0 flame-retardant insulation
• 5,000+ mating cycle durability
• -20°C to +80°C operating temperature
Technical Specifications
  • Product ID: DC 337
  • Connector Type: 2x2Pin Male Micro-Fit to DC Socket
  • Wire Gauge: 20AWG oxygen-free copper
  • Voltage Rating: 300V DC
  • Current Capacity: 1A max
  • Temperature Range: -20°C to +80°C
  • Insertion Force: ≤4.5N
Manufacturing Process
Step 1: Precision injection molding of Micro-Fit housings (220°C, UL-rated materials)
Step 2: Automated tinning of 20AWG OFHC copper conductors
Step 3: Ultrasonic welding for gas-tight conductor connections
Step 4: Gold-plating of contacts (Ni barrier layer for corrosion resistance)
Step 5: 100% functional testing including:
• Continuity verification
• Hi-pot testing (1000V AC/1min)
• Mechanical life cycle testing
Step 6: Final packaging in anti-static, moisture-barrier bags
Recommended Applications
LED Strip Lighting
Powers 5050/2835 SMD strips with stable voltage delivery in commercial installations
Backlighting Systems
Ideal for edge-lit displays requiring constant voltage in retail and hospitality
Industrial Sensors
Withstands vibration in factory automation equipment (5G per MIL-STD-810G)
Performance Advantages
High Conductivity
20AWG oxygen-free copper minimizes power loss (≤0.5% voltage drop at 1A)
Vibration Resistance
Military-spec locking tabs withstand 5G vibrations (MIL-STD-810G compliant)
Thermal Stability
UL94V-0 insulation maintains flexibility from -20°C to +80°C
Corrosion Protection
Gold-plated contacts prevent oxidation in humid environments (5,000+ cycles)
Technical Details
Connector Specifications
  • Micro-Fit Male: 2x2Pin, 2.0mm pitch, 4.2mm contact spacing
  • DC Socket: 5.5mm outer/2.1mm inner diameter, center-positive
  • Retention Force: 4.5N minimum to prevent accidental disconnection
  • Insertion Cycles: 5,000+ mating/unmating cycles (tested per IEC 60512)
Safety & Compliance
Certified to meet international safety standards for LED lighting systems:
  • UL1007 (wire insulation)
  • UL94V-0 (flame retardancy)
  • IEC 60227 (electrical safety)
  • RoHS 3.0 (lead-free components)
Quality Assurance
Each cable undergoes 12-point quality inspection including:
• X-ray analysis of solder joints
• Environmental stress screening (-40°C to 105°C)
• Mechanical shock testing (50G/11ms per IEC 60068-2-27)
• 24-month limited warranty against manufacturing defects

Detail images:

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How to custom your own wire harness?

Send your sample or drawing/schematic for quote price→ Feedback with quotation(1~3 days) → Confirm quotation → Arrange sample you for approval→ [Make mold if need(7 days) →Mold test] → Making samples(1~3 days)→Samples test(Approval) →place order for Mass production(2~3 weeks)→Quality checking→Packing →Delivery →After Service →Repeat Order.

 

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