PRODUCT

DC5521 Female Wire 2 core Cable Custom 5V 12V 24V DC Power Cable

DC5521 Female Wire 2 core Cable Custom 5V 12V 24V DC Power Cable

Product ID : DC-362

Product Tags : Audio/ Video cable Computer wire and cable Barrel Jack

Product Attributes :

This is a bespoke DC power cable that has been specifically designed to meet the unique requirements of one of our valued customers in the USA. Our team has worked tirelessly to create a custom DC5521 female wire 2-core cable that delivers exceptional performance and reliability.

This high-quality power cable is capable of delivering 5V, 12V, or 24V DC power with ease, making it an incredibly versatile solution for a wide range of applications. Whether you need to power sensitive electronics or heavy-duty machinery, this custom-designed cable will get the job done right.

At every step of the design process, we have taken great care to ensure that this cable meets our exacting standards for quality and durability. From selecting only the finest materials to using state-of-the-art manufacturing techniques, we have spared no expense in creating a product that truly stands out from the competition.

So if you're looking for a reliable and efficient way to deliver DC power wherever it's needed most, look no further than our custom-designed DC power cables. With their superior performance and unbeatable value, they are sure to exceed your expectations time and time again!

Product Description

Custom DC5521 Female 2-Core DC Power Cable | 5V/12V/24V Versatile Solution

Engineered for industrial and commercial applications requiring flexible DC power delivery, our bespoke 2-core DC5521 female cable combines precision engineering with rugged durability. Featuring a 2-core configuration optimized for 5V/12V/24V DC compatibility, this cable supports stable power transmission up to 24V while maintaining low voltage drop (<5% at 10A load) – critical for sensitive electronics like medical devices and industrial PLCs.

Key Features:
• Custom 2-core design tailored to US client specifications
• Multi-voltage compatibility (5V/12V/24V DC)
• Heavy-duty insulation rated for 24V continuous use
• Low electromagnetic interference (EMI) shielding
• 100+ quality checkpoints during manufacturing

Core Advantages

Bespoke Engineering

Designed from the ground up for a US client’s unique power distribution needs, with adjustable strain relief and terminal spacing.

Multi-Voltage Flexibility

Seamlessly adapts to 5V (USB devices), 12V (automotive accessories), and 24V (industrial sensors) systems without modification.

Military-Grade Durability

Constructed with 100% oxygen-free copper conductors and PVC jacket rated for -20°C to 60°C, ensuring 5+ years of outdoor/indoor use.

CE/UL Compliant

Meets international safety standards for low-voltage DC power transmission, including overcurrent and short-circuit protection.

Technical Specifications

Product Name: DC5521 Female Wire 2-Core DC Power Cable
Voltage Range: 5V/12V/24V DC (compatible with 3A max current)
Core Configuration: 2-core braided copper with PVC insulation
Connector Type: Custom DC5521 female jack (mating cycle rating: 5,000+)
Material Standards: Oxygen-free copper conductors, UL94 V-0 flame-retardant jacket
Temperature Range: Operating -20°C to 60°C; Storage -30°C to 70°C
Testing Protocols: Hi-pot test (3kV AC/1min), continuity check, tensile strength (≥50N)

Manufacturing Process

Step 1: Client Requirement Analysis

Our engineers collaborate directly with the US client to finalize voltage requirements, connector pinouts, and environmental operating conditions.

Step 2: Material Sourcing & Testing

High-purity copper conductors and industrial-grade PVC are sourced from certified suppliers, with batch testing for conductivity and flame resistance.

Step 3: Precision Assembly

Automated machines strip, tin, and crimp conductors to the DC5521 female jack, followed by hand-inspection of each connection for alignment and tension.

Step 4: Quality Certification

Cables undergo 12+ QC checks including voltage drop testing, bend-cycle testing (10,000+ cycles), and final inspection before shipment.

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Why Choose Our Custom DC Cables?

Every cable is backed by a 3-year warranty and includes a compliance certificate detailing material origins, test results, and manufacturing date – ensuring full traceability for industrial clients.

Detail image:

How to custom your own wire harness?

Send your sample or drawing/schematic for quote price→ Feedback with quotation(1~3 days) → Confirm quotation → Arrange sample you for approval→ [Make mold if needed (7 days) →Mold test] → Making samples(1~3 days)→Samples test(Approval) →place order for Mass production(2~3 weeks)→Quality checking→Packing →Delivery →After Service →Repeat Order.

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