PRODUCT

Electric Motorcycle wire harness

Product ID : 13092303

Product Tags : Motorcycle/ Motorbike/ Electromobile wire harness custom wire harness

Product Attributes :

As a China-based contract manufacturer, we specialize in custom-made electric motorcycle wire harnesses, offering your unique needs. With over 20 years of experience in customizing wire harness assembly services, we have quality and reliability.

We adhere to the IPC/WHMA-A-620 standard in all our manufacturing processes, guaranteeing the 100% continuity test of every wire harness we produce. This commitment to quality has earned us prestigious certifications such as IATF1699001, and UL, a further testament to our dedication to excellence. wire and cable harness assembly, and data cable manufacturing. Our team of skilled professionals is well-equipped to handle even the most complex projects.

Product Description

Custom Electric Motorcycle Wire Harness

As a China-based contract manufacturer with over 20 years of expertise, we specialize in OEM-grade electric motorcycle wire harnesses engineered to IPC/WHMA-A-620 standards. Our harnesses feature high-temp insulation rated to 105°C, withstand 50G vibration loads, and deliver less than 0.5% voltage drop at 30A continuous current.

Each harness undergoes 100% continuity testing and hi-pot testing at 1500V AC, ensuring reliable performance in demanding electromotive applications. Certified to IATF16949 and UL standards for quality assurance.

Full Customization

Tailored solutions for any electric motorcycle model with 50+ connector types and 15+ wire color options

Quality Assurance

IATF16949 and UL certified manufacturing with 100% continuity testing on every unit

Key Benefits & Technology

1 Advanced Circuit Protection

Integrated fuse protection and shielded wiring prevent EMI interference in high-voltage applications

2 Environmental Resistance

IP67-rated waterproof connectors and UV-resistant jacketing withstand harsh riding conditions

3 Optimized Power Delivery

8-16 AWG conductors minimize voltage drop to <0.5% at 30A load for efficient energy transfer

4 Vibration Resistance

Strain-relief boots and flexible conduit prevent wire fatigue in high-vibration environments

Technical Advantages

105°C Rating

IP67 Sealed

50G Vibration

OEM Fit

Product Specifications

Compatibility

Custom-engineered for all electric motorcycle models including:
• Hub motor configurations
• Mid-drive systems
• Battery management systems

Technical Specifications

• Wire Gauge: 8-16 AWG (customizable)

• Insulation: Cross-linked polyethylene (XLPE)

• Temperature Rating: -40°C to +105°C

• Waterproof Rating: IP67 connectors

• Voltage Rating: Up to 600V DC

Electrical Performance

• Max Current: 30A continuous (per circuit)

• Voltage Drop: <0.5% at rated load

• Insulation Resistance: >100MΩ at 500V DC

Manufacturing Process

1. CAD-based harness design and prototyping

2. Automated wire cutting to precise lengths

3. Ultrasonic welding of terminals

4. 100% continuity and hi-pot testing

5. Final inspection and packaging

Common Installation Scenarios

Electric Motorcycle Manufacturing

Main wiring harness for battery-to-motor power delivery
Controller and BMS integration wiring
Lighting and accessory circuits

Aftermarket Upgrades

Battery replacement and upgrade kits
Performance controller installations
Custom lighting and accessory additions

Fleet Maintenance

Wiring harness replacements for rental fleets
Custom solutions for delivery motorcycles
Waterproof harnesses for all-weather operations

Online Inquiry

PRODUCT

Electric Motorcycle wire harness

Custom Electric Motorcycle Wire Harness

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