Custom USB cable male 2.0 to free end with spring cable
Custom USB 2.0 Male to Free End Spring Cable
Engineered for demanding applications, our custom USB 2.0 spring cable delivers reliable 480Mbps data transfer and 500mA charging capacity. Featuring a durable spiral design with 10,000+ stretch cycles, 28AWG tinned copper conductors, and aluminum foil shielding for 95% EMI reduction. The spring mechanism extends up to 3x its coiled length with automatic retraction.
Key Features:
• USB 2.0 Male A connector
• Free end for custom termination
• High-flexibility spring design
• Plug-and-play compatibility
Technical Specifications
- Product ID: 784
- Connector Type: USB 2.0 Male A to Free End
- Cable Type: Spring/Spiral design
- Data Transfer: USB 2.0 (480 Mbps)
- Current Rating: 500mA maximum
- Extended Length: Up to 1.5 meters
- Coiled Length: Approximately 0.5 meters
Production Process
Step 1: Precision wire forming and coiling
Step 2: Connector termination and soldering
Step 3: Quality testing and performance validation
Step 4: Custom packaging and shipment
Primary Advantages
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Space Efficiency
Spring design retracts automatically, reducing clutter and saving valuable workspace
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Enhanced Durability
Withstands 10,000+ extension cycles and features reinforced stress points
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Tangle-Free Operation
Spiral design prevents knotting and ensures smooth extension/retraction
●
Custom Termination
Free end allows for specialized connectors tailored to your specific application
Technology Used
Spring Mechanism
Precision-engineered spiral design with memory retention for consistent performance
EMI Shielding
Aluminum foil and braided shielding provides 95%+ EMI/RFI interference protection
Connector Design
Gold-plated contacts for optimal signal integrity and corrosion resistance
Cable Material
High-grade PVC jacket with 28AWG tinned copper conductors for maximum flexibility
Product Specifications
Electrical Specifications
- Data Transfer Rate: USB 2.0 High-Speed (480 Mbps)
- Current Capacity: 500mA (2.5W power delivery)
- Voltage Rating: 5V DC ±5%
- Insulation Resistance: >100MΩ at 500V DC
Mechanical Specifications
Extended Length: 1.5 meters maximum
Retracted Length: 0.5 meters nominal
Spring Cycles: 10,000+ extension/retraction cycles
Operating Temperature: -20°C to +70°C
Conductor Gauge: 28AWG tinned copper
Connector: USB 2.0 Male Type A (gold plated contacts)
✓
Quality Assurance & Testing
Each spring cable undergoes rigorous testing for electrical performance (continuity, impedance, and shielding effectiveness), mechanical durability (stretch cycles and connector strain relief), and environmental resistance. Our quality control process ensures reliable operation in demanding applications with consistent performance batch after batch.




Related Products:

How to custom your own wire harness?
Send your sample or drawing/schematic for quote price→ Feedback with quotation(1~3 days) → Confirm quotation → Arrange sample you for approval→ [Make mold if needed (7 days) →Mold test] → Making samples(1~3 days)→Samples test(Approval) →place order for Mass production(2~3 weeks)→Quality checking→Packing →Delivery →After Service →Repeat Order.