DT04-4P Deutsch Original Equivalent Plug Extension Cable Assembly
Engineered for demanding automotive and industrial applications, this premium extension cable assembly features genuine Deutsch connectors with IP67-rated SR overmold protection. Utilizing 24AWG oxygen-free copper conductors with PET braided shielding, it delivers exceptional signal integrity while maintaining 99% EMI resistance. The robust 45P PVC hardness rating ensures superior mechanical durability in harsh operating conditions.
Certified to IATF16969 standards with UL-listed wiring, this 4-position connector assembly supports custom wiring configurations for vehicle electrical systems and industrial machinery control units, backed by over 20 years of manufacturing expertise.
Military-Grade Protection
IP67 waterproof SR overmolding with PET sleeve protection ensures reliable performance in extreme environments. Twisted and tinned copper conductors minimize signal degradation.
Precision Engineering
100% automated crimping verification with ±0.02mm tolerance. Every assembly undergoes rigorous 3-stage quality testing including continuity, insulation resistance, and mechanical stress validation.
Connector Features
✓
Original Deutsch Brand Connectors
✓
IP67 Rated SR Overmolding
✓
45P PVC Hardness Rating
Performance Specifications
✓
24AWG OFC Copper Conductors
✓
4-Position Configuration
Key Benefits
1 Superior Durability
45P PVC hardness with SR overmold provides exceptional mechanical strength and IP67 waterproof protection for harsh industrial environments.
2 Enhanced Signal Integrity
Twisted and tinned copper conductors with PET shielding maintain 99% signal integrity while minimizing EMI interference in sensitive applications.
3 Industry Compliance
Full compliance with IATF16969 automotive standards and UL certification ensures reliability and safety in critical applications.
Precision Manufacturing Process
1 Automated Crimping
Advanced crimping systems maintain ±0.02mm tolerance with automated verification. Each connection undergoes 50N pull-test validation for termination integrity.
2 Overmolding Process
Precision injection molding at 220°C creates uniform SR polymer layer. Post-molding X-ray inspection verifies internal structure integrity and IP67 compliance.
3 Quality Assurance
100% functional testing includes: Continuity (<0.5Ω), Insulation resistance (>100MΩ), and Mechanical cycle testing (5,000+ insertions) for long-term reliability.
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How to custom your own wire harness?
Send your sample or drawing/schematic for quote price→ Feedback with quotation(1~3 days) → Confirm quotation → Arrange sample you for approval→ [Make mold if needed (7 days) →Mold test] → Making samples(1~3 days)→Samples test(Approval) →place order for Mass production(2~3 weeks)→Quality checking→Packing →Delivery →After Service →Repeat Order.
