INDUSTRY NEWS
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What issues should I pay attention to when selecting wire harness materials?
When selecting wire harness materials, prioritize UL/ISO-certified conductors with ≥99.9% pure copper for optimal conductivity. Ensure 105°C-rated insulation can withstand 20,000+ flex cycles. Verify flame-retardant jackets......
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What factors will affect the wire aging
Wire aging is influenced by temperature (over 105°C accelerates degradation), UV exposure (reduces lifespan by 30-50% outdoors), moisture (causing corrosion in 2-5 years), and mechanical stress (bending shortens durability......
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How to divide the entire vehicle wiring harness
The entire vehicle wiring harness is typically divided into 5-8 main zones, including engine bay (30% of wires), chassis (25%), interior (20%), dashboard (15%), and rear/lighting (10%). Modular segmentation simpl......
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How to prevent fires due to harness overload
To prevent harness fires from overload, use circuit breakers or fuses rated 25% above max current. Proper wire gauge selection (e.g., 16 AWG for 10A loads) avoids overheating. Regular thermal inspections (check for >90&de......
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Causes and maintenance of grounding wire failure
The fault of the grounding wire can be roughly divided into two categories: open circuit fault and short circuit fault. These two faults have different maintenance methods. The following Jiangsu wire harness factory will introduce you in de......
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Principles for maintenance of automotive air conditioning harness systems
Car air conditioning harness system maintenance should follow the principles: 1. Remove the battery negative lead to prevent short circuit. 2. The wire connector should be inserted firmly. 3. When arranging the wire har......
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Arrange the wire harness according to the specific standards of the wire harness diagram.
Arrange the wire harness according to the specific standards of the wire harness diagram. Many friends think that the circuit diagram is not much different from the harness diagram. In fact, the two are very different. The circuit diagram d......
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Protective effect of harness wire circuits on electrical appliances
Look for the shortest distance between the electrical connections and use the shortest wire. And install the connector on both ends of the wire. The wires are bundled into bundles, and different materials are used as the protective layer de......
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Electric vehicle wiring harness standard, automotive wiring harness standard
The electric vehicle wiring harness standard, the new energy vehicle market is developing rapidly, but there will be a series of problems. Simply put, new energy vehicles mainly refer to technologies that use unconventional vehicle fuel as ......
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What should I pay attention to when buying a car harness?
When buying a car harness, ensure compatibility with your vehicle’s make/model (check OEM specs like ISO 6722 or SAE J1128). Verify wire quality (copper purity ≥99.9% for conductivity) and insulation (125°C+ rat......
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Adaptation design of automotive wiring harness and vehicle needs
The tape plays a role in bundling, abrasion resistance, insulation, flame retardant, noise reduction, marking, etc. in the wire harness of the automobile, and generally accounts for about 30% in the wrapping material. The tape for the wire ......
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Standardization and standardization of extended harness
The problem of wiring harness connection to the terminals is one of the main causes of warranty and connector system failure. For automotive wiring systems, crimping is a very common method for attaching terminals to a wire harness. This pr......
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Wire harness assembly supporting structural process requirements
The process database is the basis of the automotive wiring harness assembly system. It not only stores the structural information and process information of each wire harness product but also provides basic data such as raw material ......
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Automotive wiring harness sensing connection interactive function
In recent years, with the rapid development of automotive electronics technology, the world's major auto companies, electronic component manufacturers and scientific research machines have introduced many new vehicle communication protocol......
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What problems will be encountered in the wire processing step?
In wire processing, common issues include wire misalignment (5–10% defect rate without proper guides), insulation damage (caused by incorrect stripper settings below 0.1mm tolerance), poor crimping (requiring 20–......
